Global Benchmark of Intelligent Manufacturing: Innovative Highlights of Digital Application of Sany Heavy Truck

Intelligent Manufacturing and Production Base of Zhilian Heavy Truck

Sany Zhilian Heavy Truck Industrial Park covers an area of 200,000㎡，The heavy Truck joint plant covers an area of 170,000㎡，Informatization efficiency is 10 times higher than that of traditional factories.。Factory coverageStamping、Welding、Painting、Final AssemblyFour major production processes，It has three super three-dimensional libraries.、463 unmanned trucks、222 robots，It is the focus of Sany Group.Digital manufacturing+Industry 4.0 Plant。

Stamping：Full-process automatic production

7000 tonsAutomationYnchronous continuous stamping production links，Parameterize settings and drive production

Robot automatic unstacking material sheet、Clean and apply oil、Parts handling
The full-load annual output of the workshop can reach 2.5 million times.

Welding：Automated welding rate 100%

Used for material storage and distributionAGVUnmanned intelligent distribution

Used for inter-line conveying of subassemblyEMS、APC，Catch and placing piece match with robot
183 robotsAutomatic welding

Painting：Basically realize unmanned spraying

Automatic spraying，On-line monitoring of manufacturing process quality

VOCExhaust emissionsOnline monitoring
Electricity+Gas+Water and energy monitoring system
VehiclesTracking visualization

Final Assembly：Three-dimensional integrated logistics system

Adopted for the first timeLarge three-dimensional storehouse，Get through the air、Ground、Underground 3D space

Flexible production line：Windshield glass automatic manipulator material taking+Installation，Install the seat automatically
All materials are adoptedAGV+SPSDistribution
UWBPersonnel positioning management system，Real-time positioning、Trace analysis

Sany Zhilian Heavy Truck Industrial Park“Zhi”Innovation of creating advantages，It is reflected in the fact that it is the leading realization in China.Heavy truckAGVAutomatic production line with single machine on back。UseAGVConveying，When upgrading the product or optimizing the process，Just adjustAGVPath or quantity，More flexible production line adjustment；Innovative use of heavy-duty differential drive suspension technology，RealizationAGVForward、Back off、Traverse，The car body can be moved out in time when the production line fails.，Guarantee the whole lineTimeliness of production。

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