On the production line，Rows of robotic arms work together，Easily controlled by remote operator；Logistics line，One by oneAGVThe car is busy running，Complete Material Handling in an orderly manner；In the production area，Real-time production and operation data are beating on the digital intelligent screen.……This is Liugong Intelligent Manufacturing Plant.。 Past ，Due to the low degree of intelligence，These plants lack integration with different systems and tools，More manual and isolated processes and operations；Nowadays，With Liugong actively adapting to the new round of scientific and technological revolution and industrial transformation，In-depth implementation“Fully intelligent”Strategy，These intelligent scenes can be seen everywhere in Liugong factories.，The advantages of transformation and upgrading of technology-enabled manufacturing industry are fully reflected here.。
The change of the factory，It reflects the manufacturing changes of Engineer Liu.。At“Made by Liugong”Speed up to“Made by Engineer Liu”In the midst of a historic transition，The backbone of innovation in the equipment manufacturing industry。
“Manufacture”To“Zhi Zao” Activate development“New engine”
“Made by Engineer Liu”What is the quality of it?？Enter the production workshop，See the change of manufacturing。
Walk into the small and medium-sized Excavator assembly workshop in Changzhou, Jiangsu Province, the eastern manufacturing base of Liugong.，Welding robots everywhere、Butter manipulator、Automatic swing bolt gluing machine、AGV Intelligent production equipment such as cars has replaced the traditional process.，With“An intelligent brain”——SAP、MES、 WMSOperation of the Interconnection System，An Excavator is quickly assembled off the production line.，To Liugong's customers around the world。As the vanguard of China's construction machinery manufacturing enterprises，Engineer Liu has been running on the road of intelligent development for nearly 10 years.。
Back in 2015，This year，Liugong has implemented lean transformation.。In the critical period of industrial transformation and upgrading，Engineer Liu regards the construction of lean production system as a good prescription to promote intelligent manufacturing.，Ignite the development of enterprises“New engine”。According to“Fully intelligent”Planning objectives，Since 2016，Several lean transformation projects of Liugong have been completed and put into operation successively.，Technological innovation projects are in full swing，Automation、Digitize、The level of informatization has been greatly improved.。
“The high-quality development of manufacturing industry is the top priority of China's high-quality economic development.，High quality development，Innovation is very important，Only innovation can lead to self-improvement.、In order to be the first。”2021，General Secretary Xi Jinping stressed during his visit to Liugong.。In order to seize the opportunity of a new round of scientific and technological revolution and industrial transformation，Liugong firmly grasps the main direction of intelligent manufacturing，Relying on innovation to drive the transformation of new and old kinetic energy，Speed up and build intelligent factories in an all-round way。
The first half of this year，The first phase project of Liugong Intelligent Loader Factory with high intelligent level has been successfully completed and put into operation.，Formed“Underground、Ground、In the air”TrinityIntelligent manufacturing and logistics system。Compared with that before transformation，Capacity of the plant、As well as that quality of the product.。The second phase of the loader intelligent factory project is also expected to be completed in December.，After full production，Liugong's high-end loader、The manufacturing capacity of motor Graders and related supporting parts has been greatly improved.，Strive to build an intelligent and leading comprehensive industrial base for construction machinery。
At the same time，The project site of Liugong Intelligent International Industrial Park with thousands of acres of planned land，According to“Green、Intelligence、Lean、Flexibility”Positioning，Application robot、Artificial intelligence、Liugong Excavator Intelligent Factory with Internet of Things and other technologies will realize the intelligent upgrade of the whole process from raw materials to finished products.；It took less than four months for the new factory of Zhongyuan Hydraulic Business to start construction in March this year and to cap the steel structure plant.，Accelerate the promotion of Liugong's core parts industry to become bigger, stronger and better in the transformation and upgrading of intelligent manufacturing。
Focus on building multi-level、The whole industry chain、All-round collaborative intelligent manufacturing platform，Liugong Intelligent International Industrial Park will promote the intelligent upgrading of the whole value chain.，Building Intelligent Manufacturing Industrial Cluster of Construction Machinery。
Build an excellent manufacturing system and lay a solid foundation for the evergreen industry
For Engineer Liu，Intelligent manufacturing，In-depth implementation“Fully intelligent”Strategy，It is an inevitable choice to promote high-quality development.，It is also the core competitiveness leading the development of the industry.，An excellent manufacturing system is an indispensable support for the sustainable development of this excellent manufacturing enterprise.。
On the road to accelerating manufacturing change，Liugong Promotes Intelligent Manufacturing Upgrading with Lean Thinking，Create products and services that exceed customer needs through lean production，Building an excellent manufacturing system with high input-output ratioLPS（Liugong Produce System）。Through the Manufacturing Center of Excellence platform，Continuous improvementLPSSystematic review process、Standards and Manufacturing Performance Indicators。Take Zhituo Technology Company as the carrier of intelligent manufacturing.，Guarantee the maintenance capability of high-end integrated equipment；Establishment of Manufacturing Technical Committee、Failure Correction Committee，Research and provide solutions for major issues，A case sample set is formed；Set up the loader、Technical Benchmarks of Two Intelligent Research Institutes for Excavators，Give full play to the advantages of manufacturing technical specialist and carry out in-depth research on professional technology，Comprehensively improve the company's manufacturing technology level。
Since 2022，Liugong Manufacturing Center of Excellence through optimizationLPSManagement mode、EstablishLPSTraining and certification system，Pull the whole staff to participate，FormedLPSSpecialist General Organization and Tracking、The mode of tracking and promoting the professional branches of each business line。At the same time，It's clearLPSTwo levels of certification for system and internal auditor，Vigorously carry outLPSSystem knowledge training，It promotes the transformation of organizational behavior of manufacturing system to lean thinking mode.。In addition，Engineer Liu has established a job transfer mechanism for outstanding skilled personnel.，Cultivate high-end skilled and technical talents，Support the digital transformation of manufacturing。
Not only that，Liugong Manufacturing Center of Excellence has also established the Institute of Manufacturing Technology.，Systematic construction of training system，Promote technical training、Talent echelon training。This year，Liugong UniversityLPSFunctional training centers are gradually landing，Lean Pavilion、Quality Hall、The three areas of the safety hall are based on the concept of lean production.，Fusion quality control、HSEManagement and culture，Take manufacturing system course training as the carrier，Effective integration of production and learning。
Innovative quality management building“Made by Engineer Liu”New advantages
If we say that the excellent manufacturing system is the outlet for Liugong to seize the manufacturing reform、The greatest strength for steady progress，Then quality management is the reliable foundation of Liugong Bank.。From the provincial and municipal quality awards in 2011 to the national quality awards in 2013，Then to the 2016 Asian Quality Excellence Award.，For 65 years，Liugong always regards quality as the lifeline of enterprise development.。
The report of the 20th National Congress of the Communist Party of China clearly points out that，High-quality development is the primary task of building a socialist modern country in an all-round way.，We should speed up the construction of a strong quality country.。Liugong actively implements the national strategy of strengthening the country by quality.，According to the development of the times and the needs of users，Change the connotation and measures of quality innovation。Since the introduction of the excellent performance model in 2005,，Engineer Liu is in product research and development.、Quality improvement、Lean production、Industrial layout、Service improvement、A lot of fruitful work has been done in the construction of brand culture.，And based on“Build a world-class enterprise with excellent quality competitiveness”Liugong's Quality Mission，Formed with the characteristics of Liugong“The whole staff and the whole process”Quality management mode。
By building prevention at the core，Reproducible、It can be inherited、Sustainable Quality Management System，Improve the system process，And Liugong's new product development process（LDP）、 Liugong Manufacturing System（LPS）、 “Trinity”Service management system，Formed a solid and stable“Whole industry chain quality management ecosphere”，Jincheng Soup Pool with Quality Assurance。In recent years，Engineer Liu practices customer-oriented culture，Insist on the whole process.、Continuous improvement，The quality level of the main products has been significantly improved.，Quality improvement effect is outstanding，The customer satisfaction of each product is constantly improving.，Wherein the loader、Excavator、Road Roller、Forklift、Customer satisfaction with Skid Steer Loaders is at an all-time high。
At“Quality power”Under the background of in-depth implementation of the strategy，Liugong focuses on the continuous upgrading of the whole chain“Quality Strategy”，Continuously promote the high-quality development of China's construction machinery industry。Coming up，Liugong will take the opportunity of striving for the 2025 China Quality Award.，Restart the Performance Excellence Model，Drive the employees of the whole company to change their thinking，The same desire from top to bottom，Start a new wave of quality improvement。
For 65 years，Liugong has added a brilliant stroke to China's equipment manufacturing industry.。This journey，Intelligent manufacturing、Manufacturing system and management mode as the starting point，Deeply implement the strategy of innovation-driven development，Stick to Lean as the Soul、The principle of quality first，Quickly promote the upgrade of intelligent manufacturing，It has created Liugong's excellent manufacturing capability.。Innovation, transformation and vitality，Engineer Liu is speeding up.“Zhi Zao”New heights，Walk out of the new idea of manufacturing reform in construction machinery industry。
