Ray walter Persian agricultural equipment o rice machine factory, a 39-year-old welder Song Yongzhi has a heart of love, to work into the factory since 2003 has been working on the welding position, developed a high welding skills, able to timely find problems in work, and actively trying to transform and upgrade, bitter and tired, in his view is small, as long as the quality of welding out products is fulfilled. & other; I never wanted to change careers. I just wanted to further my welding skills. Throughout the &; Song yongzhi said.
Automatic drum welding table made two years ago
So far
On January 2nd, the reporter came to the welding workshop of the rice machinery factory of reward appos agricultural equipment, and met song yongzhi, who was busy on the welding table at that time. Song yongzhi took off his protective mask and blindfold, revealing a shy smile. Since entering the factory in 2003, he has grown from a junior engineer to a senior technician over the past 17 years. & other; Now the welding technology is much more advanced than ten years ago, there are many robots in the workshop, the labor intensity of workers is relatively reduced a lot. Throughout the &; Song yongzhi said.
At a station not far from Mr. Song, a circular roller is placed on an operating table for welding. & other; This welding table was made by me two years ago, and the experimental effect was very good after the production, and it has been used till now. Throughout the &; Song yongzhi told reporters that in the past, welding a roller, employees need to hold a welding gun, one hand to flip, there are several welds on a roller, welding one takes four or five minutes, and manual rolling is easy to cause welding deformation, low efficiency, quality is not guaranteed.
& other; When I found this problem, I formed an improvement team with the company's technical personnel and an electrician. It took less than two weeks to make a template for the operating platform. I did not expect that the experimental effect was very good, which not only improved the production efficiency, but also improved the weld quality. Throughout the &; Song yongzhi said, now the drum has been able to achieve automatic welding, and can operate eight welding gun at the same time, welding a roller only need half a minute to complete, save time and effort.
Years of hard training skills mature
Sheet weldable less than 1 mm
Song yongzhi told reporters that when he was a child to see his father do welding, then had a strong interest in this line, and later to anqiu vocational secondary school to learn electric welding major. In February 2003, when song yongzhi first entered the factory, he mastered a lot of welding theories, but when he really picked up the welding gun, he felt uneasy and unstable. & other; If the welding distance, arm stability is not good, it will affect the final welding effect, especially in the welding of thin plate, a little error, will be welding leakage. Throughout the &; 'good welding skills make perfect,' Mr. Song said. 'you can't give up just because you make mistakes.'
& other; When I just entered the factory, it was the peak season for production. At the busiest time, I had to produce 120 sets of equipment a day. I was too tired to lift my whole arm. Full blood resurrection ’ . Throughout the &; Song yongzhi told reporters that at first he could work more than 10 hours a day in the workshop without feeling tired.
From the initial welding hand shaking, to later the company held welding skills competition to win the ldquo; The first prize & throughout; & other; The second prize & throughout; Behind this lies song yongzhi's dedication and dedication. To practice stability, Mr. Song and his colleagues put weights on the torch and held the same position for the longest time. In order to make sure the weld was smooth and smooth, he took scrap material and practiced it over and over again. He took the time to practice welding thin plates, which are the most testing technology, and then continued to weld them when they were missing. Now he can weld 0.8-1mm thick plates.
Good at finding and solving problems
Complete 368 improvement projects
Welding work in the ordinary people look hard and tired, but song yongzhi is happy. & other; Maybe because I like it, I have never thought about changing my career since I started to work. In summer, the temperature in our workshop is extremely high, and we have to wear protective equipment. After working for a period of time, we often sweat a lot. Throughout the &; In song yongzhi's opinion, the welding work not only provided him with a stable income, but also gave him a sense of achievement. From the beginning, he could not understand the drawings, but now he can skillfully operate according to the drawings. From the internship to the apprentice master, he felt very enriched in the process of learning and making progress.
Air path improvement, drum run-out tooling improvement, trolley beam welding hoisting improvement … & hellip; In addition to his excellent welding skills, song yongzhi is also a problem finder and problem solver, having completed 368 improvement projects since 2003.
The fixing station of the shelf point has always been the bottleneck process in the welding workshop. Manual handling is required when the welding of the trolley beam is completed. The weight of the single welded trolley beam reaches 30kg. According to the width of the bottom welded trolley beam, song yongzhi designed and made the hoisting spreader of trolley beam, and made the tensioning spreader hook. After being put into use, the labor intensity of employees was greatly reduced and safety hazards were eliminated.
& other; As a front-line worker, I can improve the existing problems, which can not only reduce the work intensity of colleagues, but also ensure the safety of production and produce higher quality products. Throughout the &; 17 years of work, song yongzhi precipitation superb welding skills, achievement of countless glory; By virtue of his hard work and rigorous working attitude, he developed a welding ability in the first line of production and won the honorary titles of advanced worker, production model, improvement model and star employee of the company successively. For his future plans, he plans to learn robot programming well, keep up with the company's development needs, and continue to work as a skilled welder.
