August 09, 2024
Xiagong loaderXG968N、XG975KAnd other types of aircraft configuration ZFZF-4BP210、ZF-4BP230 automatic transmission,In the process of use, there are some specific situations that must be carried out.AEBCalibration。
In order to allow the majority of users and maintenance technicians to better understand and correct operation.AEBCalibration(Clutch calibration),Edit this public number article and video for guidance.。
01
First loading
The clutch shall be calibrated after the gearbox is installed for the first time.(In-plant),As the user uses the clutch, the friction layer will wear with the operation of the gearbox.,Affect the shift quality,The transmission needs to beAEBOperation,For the first time at 100h,Every 1000 after thathOr 1 year recommendedAEBCalibration,It is also recommended ifAEBOperation:
1、If the shift quality is degraded,It is recommended to do it once first.AEBOperation。
2、When replacedTCUAfter the electronic control unit, it is also necessary to carry outAEBOperation。
02
Clutch calibration(AEB)Conditions to be met
1、The transmission oil temperature is in the hot state.。Normal transmission oil temperature 50°C-90°C,Below 50°COr higher than 90°CWill be interruptedAEB;Under normal circumstances,AEBThe time required is 3-7 minutes,To guaranteeAEBSmooth execution,AEBThe initial temperature is preferably controlled at 70°C-80°CBetween。
2、During the calibration process,The gear selector must be in neutral。
3、The handbrake must be applied.,It must be ensured that the whole Vehicle is still in the horizontal position.,Output speed must be zero。If necessary,Pull the hand brake and add the foot brake at the same time.,O as to ensure that the whole Vehicle is still.。
4、The engine is idling.。TCUThe default engine idle speed is 700-1100rpm,During calibration,The engine speed needs to be within this range。
03
Start step
1、WillZFShift lever in neutral position。
2、PressZFOn the shift knobKDButton and hold for more than 5 second。
3、Turn the shift lever to the next gear limit position( Press on KDButton)。
4、 Let it go KDButton。
5、Clutch calibration procedure start,The display shows:
K1 → K2 → K3 → K4 → KV → KR → OK
6、After successful calibration,Before running the Vehicle,Power must be restored。
04
Troubleshooting
After completing the operation of starting the calibration procedure,If the display is at 1-No response in 2 minutes.,Indicates that the calibration has failed,It needs to be powered off and powered on again to operate again.。If any of the start conditions are not met at start up or during clutch calibration,It must also be powered up again before starting the calibration again。
Please watch the following video for details.:
Proficiency AEB Calibration(Clutch calibration)Operation,It can better guarantee the safe and stable operation of the automatic gearbox.,Effectively reduce the probability of gearbox failure,Extend the life of your automatic transmission,Improve the overall performance of the vehicle,Bring more comfortable and comfortable driving experience to the driver。If you have any questions or need help,Please feel free to contact our after-sales service team。
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