October eighth，World's First Wind Power Industry Lighthouse Factory Certification Settled in Shaoshan, China·Sany Heavy Energy Blade Factory，The breakthrough of lighthouse factory in wind power industry from 0 to 1 has been realized.，Since then, China's Wind Turbine blades“Zhi Zao”Officially enter a new era。
“Lighthouse factory”Be known as“The most advanced factory in the world”，World Economic Forum（WEF）Selection in collaboration with McKinsey，Yes“Digital manufacturing”And“Globalization 4.0”Demonstrator，It represents the highest level of intelligent manufacturing and digitalization in the field of global manufacturing.。
Looking back on the development of wind power in China，Several generations of wind power workers go through trials and hardships，With a reverence for the forces of nature，Running out of China's wind power acceleration，Brave Large Megawatt Technology“No man's land”And digital transformation“Deep water area”，With“No break, no stand”The determination of，Leading the wave of global wind power transformation。
Blade as wind generating set（Fan for short）The core components of，It directly affects the power generation performance and the reliability of the whole life cycle of the Wind Turbine.，The blade cost accounts for 20% of the total unit cost%-30%。Circulated in the industry“He who gets the leaves gets the world.”A consensus。However，Digitalization and Intelligent Upgrading of Wind Turbine Blade Manufacturing Technology，It has always been a difficult problem for the industry to overcome.，Wind turbine accidents caused by blades also emerge in endlessly.。
Especially in the current trend of large-scale fan.，The length of the blade quickly breaks through 100 meters.，Subsequent material selection、Production process series change，But also the blade“Manufacture”To“Zhi Zao”The difficulty of transformation has reached a new height.。
Flowers can't bloom in poor soil.，High-quality blades can not be born on backward production processes and manufacturing lines.。
Sany Heavy Energy is the forerunner of China's wind power intelligent manufacturing and digital transformation.，Based on the successful practice in the field of wind power host intelligent manufacturing，Build the first super blade factory in Shaoshan, Hunan，Subversive innovation of traditional wind power blade production mode，Ensure the safety and reliability of the whole life cycle of the blade from the source。
◀Super digital▶
Leverage the industry's first digital meta platform，Build the Intelligent Brain of the Factory，One ipad Real-time monitoring of all plant operations and production data，Temperature and humidity from production unit，To bolt torque control、Blade grinding flatness coefficient and other process parameters and technical indicators，Every key indicator affecting product quality will be presented on the platform.，It is equivalent to building one outside the physical factory.“One to one”An online digital factory.，In order to achieve 360 degrees online monitoring of the whole production process without dead angle.、Lean management。
◀Super automation▶
Guarantee product quality from the source，It is the original intention of Sany Heavy Energy to spare no effort to promote wind power intelligent manufacturing.。
Past ，Blade production is a labor-intensive industry.，Man is the most important factor of production.，It is also the largest variable.。The production process requires a lot of manual work to complete the lay-up.、Perfusion、Grinding、Painting and other processes，Not only the production efficiency is low，And quality consistency is difficult to ensure.。
Sany Heavy Energy Shaoshan Blade Lighthouse Factory adopts robot and laser guidance technology，Achieve automatic grinding of blade surfaces、Large area automatic spray painting、Unmanned operation of many processes such as automatic delivery of materials on demand，While reducing the labor intensity of employees,，Improve production efficiency and quality control to an unprecedented height。
Take blade perfusion as an example.，Shaoshan Blade Factory adopts the industry's first set of large-scale centralized perfusion technology.，Realizing resin material into、Save、Highly automated with the whole process，Making blade filling as convenient as a car going to a gas station to refuel.、Precise，Perfusion efficiency increased by 25 percent%。
As the world's first wind power industry“Lighthouse factory”，Sany Heavy Energy Shaoshan Factory not only representsChina's wind power equipment manufacturing industry ranks among the world's first-class level，Even more“Made in China”To“Made in China”Successful practice of transformation。
Look back on the past，Shaoshan, a red hot land, not only nurtured the great revolutionary spirit.，More in the new era of wind power wave，Witnessed“Made in China”The great power of striving for progress。Nowadays，Sany Heavy Energy Shaoshan Blade Factory is like a lighthouse.，Stand proudly at the forefront of intelligent manufacturing，Become the focus of attention both inside and outside the industry，Wind power for the world“Zhi Zao”Pilot。
