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There is a kind of "wisdom" of Chongqing people: 17 minutes to build an excavator, 18 hours to build a "steam"

September 26, 2022

Produce an Excavator,How long will it take?

And the answer is:17 minutes!

Produce a car,How long will it take?

And the answer is:18 hours!

……

There is a kind of Chongqing people.“Wisdom”

“Manufacture”Change“Zhi Zao”

Subvert your imagination.

Sailisi Intelligent Production Line in Liangjiang New Area。Photo by Zhou Tao

The smartest factory

17 minutes,Built by an Excavator.

Let the efficient robot follow the scheduling instructions.,Rapid production of intelligent products,Realization“A steel plate goes in.,An Excavator came out.”,Workers only need to do three things.:Power-on、Observe the machine operation、Shutdown,And that production efficiency is improve.,But also reduce that operation cost.。

From a steel plate to a large excavator,How long will it take??

The answer given by Sany Group Intelligent Factory is:17 minutes。

It is understood that,The plant is the first one built by Sany Group in Southwest China.“Lighthouse factory”,It has produced tens of thousands of excavators in half a year.,Achieve sales of 68 last year.100 million yuan。

Intelligent Factory of Sany Group。Map provided by Sany Group

“The application of digital technology is‘Lighthouse factory’One of the main features of,Our factory is in the industry.‘The smartest factory’A good reputation。”Sany heavy machinery(Chongqing)Limited company comprehensive management department supervisor Zhang Xiaodong introduced.,It was decided at the beginning of the construction of the intelligent factory of Sany Group.“Set intelligent manufacturing、Device interconnection、Intelligent logistics is equal to an integrated intelligent factory”Aim,Designed to improve productivity、Reduce operating costs、Enhance the market competitiveness of products。

“Lighthouse factory”Was jointly assessed by the World Economic Forum and McKinsey.,It is known as the benchmark and pioneer of intelligent manufacturing.。“The wage settlement of our workers has also been intellectualized.。”Zhang Xiaodong said,Sensors in the field automatically detect whether a process has been completed.,Once completed, it is automatically counted towards the worker's workload.,The financial personnel shall complete the salary settlement in time.。

Whether it has the ability of green sustainable development,It's also a selection“Lighthouse factory”One of the important criteria。So,The intelligent factory of Sany Group has implanted the green concept at the beginning of the planning.,The whole plant area adopts bright and transparent open design to reduce lighting.、Increase ventilation,Intelligent management of energy consumption。

Fully automatic production

18 hours,A Changan car grew out of nothing.

A car has tens of thousands of parts.,The production in the main engine factory has to go through stamping.、Welding、Painting、Four manufacturing processes of final assembly,The process is extremely complex。So,Produce a car like this,How long will it take??

  

Changan Ford has increased its intelligent layout in recent years.,At present, the networking rate is over 90%。Changan Ford for the map

The answer given by Changan Automobile:18 hours!

Recently,Inside No.2 Stamping Workshop of Liangjiang Factory,In the warehouse on the left.,The sheets of body material are stacked neatly.,Soon after,They will be stamped and formed.,Become the body shell of a car.。

On the stamping line not far from the warehouse.,Five sets of the most advanced high-speed automatic punching machines in China,It is running at the rhythm of 15 times per minute.。After a sheet of sheet material is input from the line head,Go up to the centering table,An intelligence“Photoeye”It will take the initiative to locate it accurately.,And then sent to a stamping die.“Mouth”Li,Draw、Trimming、Plastic surgery、Punch、Flanging……One meal operation down.,A piece of body parts is formed.。

The whole process is fully automated.,Perfect coordination of various machines,Operate in an orderly and autonomous manner。

“It takes only a few seconds for a stamping line to produce a body part.,However, a large number of parts are generally produced in advance for spare parts.,And the welding behind、Painting、The final assembly is‘At one go’,Without any pause in the middle.,The whole process takes only 18 hours at the fastest.。”Zhang Heli, senior manager of the second stamping workshop, introduced.。

“Intelligence factor”

Continuously injected into the whole industry

Whether it's 17 minutes to build an excavator,Or a car in 18 hours?,Today, such a smart production scenario,It is normal in Liangjiang New Area.。

In recent years,Liangjiang New Area Deeply Implements the Strategic Action Plan of Innovation-Driven Development Led by Big Data Intelligence,Come out《Policies and Measures to Promote High-quality Industrial Development in Liangjiang New Area》And“Industrial technological transformation”Special policies,“Digitize”“Green”“Low carbon”Etc“Intelligence factor”Continuous injection of automobiles into Liangjiang New Area、Electronic information、Biomedicine、Equipment manufacturing and other industrial fields,Become the background of industrial development in Liangjiang New Area。

  

Sailisi Wenjie New Energy Vehicle Upgrading Project Settled in Liangjiang New Area。Picture provided by Thalys

Production quality brought by big data intelligent innovation、Production efficiency and production cost optimization,Promote the synchronous upgrading of the whole industrial chain and industrial clusters.。

The data shows,The first half of this year,The total industrial output value of Liangjiang New Area is 2097.600 million yuan、Growth 10.1%。Output value of automobile industry: 731.100 million yuan、Growth 14.9%,Accounting for 34% of the total industrial output value.9%;The electronics industry achieved output value of 1097.500 million yuan、Growth 5.1%,52%.3%。

Rapid growth of two strategic emerging industries,Equipment manufacturing completed output value 143.400 million yuan、Growth 34%,6%.8%;Output value of biomedicine 43.100 million yuan、Growth 17.8%,Proportion 2.1%。

Further improvement of industrial quality。Strategic emerging industries、The output value of high-tech industries increased by 10 percent.6%、5.5%,Accounting for 58% of the regulated industrial output value.9%、54%,An increase of 7% over the same period last year.3、0.7 percentage points。

Explosive growth of new energy Vehicles,Completed output 6.90,000、Growth 3.7 times、Accounting for 49% of the city's new energy Vehicle output.6%,Up 15% from last year.2 percentage points。The penetration rate of intelligent networking has reached 35%,17 percentage points higher than the national average。

New materials、Biological innovative drugs、Integrated circuits and other high-tech manufacturing industries grew by 19..6%、64.4%、44.8%。

  

Ganfeng New Lithium Battery Science and Technology Industrial Park Settled in Liangjiang New Area,It will build the largest solid-state battery production base in China.。 Ganfeng Lithium Power Supply Map

Industrial transformation and upgrading

Focus on three major plans

The other day,Chongqing Liangjiang New Area fully opens the second venture,It is proposed to make every effort to build an upgraded version of industrial development.,Vigorously implement the action of industrial transformation and upgrading。

Upgraded version of industrial development,It will focus on the goal of building a new energy automobile industry base and an electronic information industry base with international influence.,Aim at high-end industry、Intelligent、Green development direction,Grasp the transformation and upgrading of traditional industries,Grasp the Development and Growth of Strategic Emerging Industries,Speed up the construction of pillar leading、Modern industrial system supported by multiple points。

Industrial Transformation and Upgrading Action,It will focus on the implementation of the leading plan of the trillion industrial clusters of intelligent network and new energy vehicles.、Scientific and Technological Innovative Enterprises Gathering Peak Plan、Software and information industry circle building strong chain plan。

Wanguo Semiconductor Builds the First Independent Development in Southwest China、Design and perform wafer fabrication and package testing in-houseIGBTComponent。Map provided by Wanguo Semiconductor

At the same time,Liangjiang New Area also released“1+N”Policy system for high-quality industrial development。Relevant person in charge said,In terms of policy support,Liangjiang New Area will continue to make good use of the existing《Policies and Measures to Promote High-quality Industrial Development in Liangjiang New Area》,And cars、Special policies for investment promotion in 12 industries such as electronic information(Hereinafter referred to as“1+N”Policy system),Let the new area become a gathering of elements.“Magnetic field”、Enterprise development“Fertile soil”、Invest in business“Treasure land”、Modern governance“Model”。

Specifically, it mainly supports the development of new energy and intelligent network vehicles.、New display、Integrated Circuit、High-end equipment、Aerospace、New materials and other strategic emerging industries,Satellite Internet、Industrial Internet、Artificial intelligence、Industrial Software、Life Science、Smart energy and other future industries,And modern finance、International consumption、International Trade and Logistics、Professional services、Industrial design、Exhibition, cultural creation and other high-end services。It has high gold content、High new content、Three characteristics of high green content。

●Gold content,For example, the newly introduced new energy and intelligent network automobile projects,It can provide up to 300 million yuan of fixed assets investment support and 200 million yuan of R & D support.;The newly settled space infrastructure projects can be supported by up to 100 million yuan.;The newly introduced new high-end R & D institutions can be awarded up to 70 million yuan.。

●New content aspect,Including emerging industries,It also includes innovative talents.。In terms of the introduction of innovative talents,Support the cultivation and introduction of talents from multiple dimensions,For example,“1”Recognized bachelor's degree in the policy、Master、Doctoral talents can be given 10000 yuan respectively.、Subsidies of 20000 yuan and 100000 yuan for settling down;The special policy of digital economy also gives qualified enterprises a talent award of up to 500000 yuan.。At the same time,Special talents in various industries are given high-end talents according to the actual situation of the industry.、Different degrees of awards for high-tech talents。

●In terms of green content,Landing to the enterprise、R & D innovation、Technological transformation and product innovation、Enhance the ability of specialization、Listed on the market、Quality and brand building、The whole life cycle of green and intelligent transformation and other stages of development should be supported accordingly.,All of them highlight high-end.、Intelligent、Green features。

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