CCCC Xizhu Equipment Branch is based on its main business.，Focus“Cap removal project”Aim，Constantly consolidate the foundation，From optimizing human resources、Improve environmental protection facilities、Comprehensively reduce costs and increase efficiency, and so on.，Turn around losses and tackle difficulties，Comprehensively improve production efficiency，Promote the company's high-quality development。
01
Material allocation and multi-measures to improve work efficiency
Material matching process starts from improving the utilization rate of steel，Conduct a comprehensive inventory of the steel warehouse materials，Make full use of the surplus materials in the early stage、Return the material、Reasonable planning of old materials and other resources，Increase steel utilization by 4% in 2024.3 percentage points，Save more than 300000 yuan。The production equipment shall be supplemented with two laser cutting machines.，And that cut quality of the plate is improved.，Reduces scribing in processing、Drilling and other related processes。At the same time, it integrates the resources of front-line personnel.，Decrease in personnel by 27 percent%In the case of，Keep the monthly maximum production capacity unchanged，And that work efficiency is effectively improved.。
02
Machine plus inventory clearance、Reduce costs
Guarantee the maximization of personnel income
The machining process shall conduct comprehensive inventory of the machining parts warehouse according to the production plan，Prioritize the use of stock parts under the premise of order production，Eliminate repeated production and warehousing。At the same time, there is no dynamic material for inventory.，After being judged by the technical department,，Carry out restructuring or invalid disposal，Ensure the availability of materials in the hangar，So as to activate funds，Effective production，At present, the backlog of materials has been reduced by millions of yuan.。Machining process to meet the current production requirements on the basis of the formation of a team of nearly 20 employees.，Active in equipment installation、Shipping、Service and other positions，Rational flow of surplus personnel，It not only solves the employment needs of other posts,，It enriches the working skills of employees.，It also ensures the maximization of employee income.。
03
Strictly control the cost of painting
Implementation of performance upgrading and source substitution
Painting operation by optimizing procurement strategy、Adjust the production process、Measures such as peak staggering and centralized production can comprehensively reduce the production cost of paint and other consumables.，The actual cost of paint per unit decreased by approximately 27 percentage points as compared with the same period last year.。At the same time，In order to make the coating production meet the requirements of the national environmental protection policy,，Fully reflect the responsibility of central enterprises，Actively investigate the water-based paint scheme，Contacted 13 water-based paint manufacturers successively，Eleven companies came to the company to conduct the experiment.，Seven companies carried out the second water-based paint test.，First hand test data are obtained.，Technical standards for waterborne coatings were drafted and compiled.，Upgrade performance（BLevel）And the work of source substitution is based on evidence.。Through the investigation of 11 manufacturers of paint spraying room transformation，Obtain the transformation plan from 7 manufacturers，Five manufacturers carry out the second detailed transformation plan。After comprehensive review，The final implementation plan has been implemented.，And carry out follow-up work in an all-round way.，Accelerate the last factory link of equipment product manufacturing。
04
Electronically control and tamp the foundation
Promote product upgrading
Electric control process to improve work efficiency，Through multiple assembly processes and electrical instruments、All-round skill training on electrical principle and system control，Accumulated training of more than 10 class hours，More than 100 people participated in the training。So as to improve the skills of employees，Improve overall productivity。To cater to the market，Promote product upgrading，The control room layout and control system were upgraded by the electronic control personnel together with the technical department.。The new control room changes the traditional electrical cabinet structure.，Double-sided transparent glass sliding door，It saves space，And is convenient for maintenance，The good lighting environment makes people bright at the moment.。The new control system is more powerful，More comprehensive，Personalized settings to meet diverse application scenarios，Simple and clear interface can be used quickly and skillfully，Will bring convenience to users、Intelligence、Stable new experience。
05
Maintenance, perfect system and control cost
Improve product quality
Maintenance business benchmarking first-class enterprise，Comprehensively sort out and improve the workshop management system，The quality of maintenance workshop has been formulated.、Three guarantees、Management measures for 7 maintenance products such as after-sales and after-market management，The responsibilities of the post are clearly defined.，Streamlined business processes。Optimize and adjust the original process，Move the matching welding procedure forward，And that spray paint quality of the product is ensured.，At the same time, increase the frequency of factory commissioning of products.，So that the problem can be solved before leaving the factory，So that that hidden danger of Vehicle site debugging are reduce，And that performance of the product is effectively improve.。In order to effectively reduce the production cost，Benefit customers，The maintenance workshop shall introduce high-quality suppliers of accessories before purchasing outsourced parts.，Form benign competition of products，At the same time, optimize the manufacturing process.，Increase the intensity of inventory offset，Reduce the backlog of materials，Make the work of cost reduction come true.。2024，WBT4200AThe finished products of paving boxes decreased by 7% compared with previous years.6%，MS12ESlurry seal Vehicle cost reduction 3.9%，If the heavy Truck chassis is put into production，The cost reduction of a single unit will be 5.6%。
06
Mix and go all out to ensure performance
Make careful calculations to reduce costs
Mixing business is the flagship product of Xizhu's main business.，Face all kinds of delivery information，Continue to develop“Able to fight a tough battle”A fine tradition，Reverse the schedule，Continuously optimize the process flow，Make the tasks move forward in an orderly manner，Ensure that orders are completed on time。As of the third quarter，The mixing business has completed more than 400 production tasks on schedule.，More than 100 non-standard tasks，Nearly 90 non-standard service tasks，Lay a solid foundation for the performance of all kinds of products。Facing the target requirements of cost reduction of Xizhu Company，Mixing business leads all kinds of purchased parts research，Introduce multiple suppliers to bid，Price of same quality ratio，Same price than service，As small as terminal block，As large as the control system，Don't let go of every price unit.。At the same time，On the premise of ensuring the service performance of the mixing equipment，Carry out weight reduction design，O that the appearance of the product is lighter and more beautiful.。Through comprehensive optimization in various aspects，3000 Model 4000 Model 5000 Mixing Product Weight Reduction 1%，The comprehensive cost of 3000 and 4000 mixing products is reduced by 5%And 6%，The cost of purchased parts is reduced by 5 percent%，Production costs fell by 10 percent%Left and right。
On the road of reform, the equipment branch insists on the main responsibility and the development position of the main business.，Use“Digitize、Intelligent、Greening”The concept strengthens the new kinetic energy of product development.，Strive to maintain the market position of Xizhu brand。Anchoring simultaneously“Cap removal project”Aim，Cohesion，Deepen reform，Initiate equipment manufacturing“Specialization and innovation”Develop a new situation。
