Power saving 4.61 degrees/hour/pump, disc hub "new quality productivity" high efficiency water pump, is "saving"!
November 04, 2024
Energy-saving transformation of factory production equipment，It is not only the general trend of the current national policy guidance，At the same time, it will also bring greater benefits to the development of enterprises.。Through continuous measurement and data collection，A chemical enterprise in Fujian province adopts disk hub“Double power”After the original cooling tower water pump is replaced by the high-efficiency energy-saving water pump，Under the same flow and head，A single pump can save more than 20000 yuan of electricity a year.。
Water pump is one of the most widely used equipment in chemical plants.，It is also one of the production equipment with the longest start-up time.。Fujian Province is located in the southeast，More hot weather，In order to ensure the production environment in the plant，The plant is equipped with 8 sets of 22 for the cooling water tower of Building 3.kWCirculating water pump，According to the field measurement data，The average annual power consumption of each pump is 14.60,000 degrees。
Combined with Fujian province and local climate、Analyze the comprehensive situation of the plant site and production demand.，The disk hub is put forward“Replace the original water pump with axial magnetic flux cooling circulating water pump set”System solution for。Design according to the scheme，Axial flux motor with small volume、Light weight，It also has a larger efficient working range.，Compare with the original equipment，In the flow、Under the condition that the key indicators such as head and cooling effect are the same，The working efficiency of the pump set can be greatly improved.，O as to effectively save the input of the electricity charge,，Bring greater benefits to the operation and management of the plant。
Reviewed and approved，The hub team quickly completed the replacement of the equipment without affecting the production of the factory.，Data collection and statistical analysis were then carried out。After a period of stable operation，Field device measurement data display，After adopting the disk hub scheme to carry out energy-saving transformation，Pressure at the water pump、Flow rate、Under the condition of the same lift and other indicators，The energy consumption of a single pump is about 12.79 degrees/Hour，Compared with the original equipment, it is about 17.4 degrees/Hours of power consumption，About 4% of electricity saved per hour.61 degrees，Combined with the comprehensive calculation of variables such as the requirements for the cooling tower effect in winter and summer every year，A water pump saves about 30 thousand degrees of electricity a year.，According to industrial electricity 0.72 yuan/Price calculation of degree，On average, each water pump saves more than 2% of electricity cost per year.Ten thousand yuan。
“Save money and worry.”。While achieving cost savings in electricity，The hub also provides the customer with a digital device management platform，Datamation、Provide end users with real-time operation status of equipment in a visual way、Statistics of energy saving and carbon reduction、Various practical functions such as early warning of faults，Help build a digital factory，Provide accurate decision-making basis。
Under the guidance of the state's policy of vigorously promoting large-scale equipment renewal in the industrial field，Disc hub focuses on axial flux motor with new energy Vehicle level、Integrate fluid dynamics simulation design and forward development concepts，Promote the extended application of new energy-saving equipment in the industrial field，At present, more than 50 models have been established throughout the country.，Covering textile、Chemical Industry、Metallurgy、Metal processing and other application scenarios and subdivisions，To provide innovative driving force for the green and low-carbon development of China's industry。The hub is also looking forward to working with more partners.，Promoting the Technological Revolution of Electric Drive Industry。
