August 20，《People's Daily Overseas Edition》With《Direction of machinery and equipment enterprises“High places”Force》As the title，Report on the development achievements of Zoomlion Intelligent High Machinery in recent years。Revenue of Zoomlion's High Machinery Sector Exceeds 5 Billion yuan in 2023，Overseas sales accounted for more than 30 percent%，Reporters visited on the spot，Understand how the company continues to promote technological innovation and industrial innovation，Let high-tech products win the favor of the global market。The following is the full report.。
▲Over the years，Zoomlion Intelligent High-speed Machine Breaks Through a Series of Key Technologies，It has achieved technological leadership in China's aerial work platform equipment industry.。The picture shows a few days ago，The products to be launched are arranged neatly in the High-altitude Machinery Park of Zhonglian Intelligent Industry City.。
▲Zoomlion aerial work platform in that construction and maintenance of large ship、It has a wide range of application scenarios in the construction and maintenance of railway station track facilities.。The picture shows the aerial work platform of Zoomlion carrying out aerial spraying robot operation in a dock in Dongguan City, Guangdong Province.。
Recently，Walk into the High-altitude Machinery Park of Zhonglian Intelligent Industry City in Changsha, Hunan Province，620 sets of fully automated equipment in 33 production lines are in full production.。Hundreds of meters of production line end，Every 20 minutes, an arm-type aerial work platform product is offline.，Every 7.A scissor aerial work platform will be offline in 5 minutes.。
Outside the arm Truck factory，Rows of AeriaL Work Platforms，Towering into the clouds，Final debugging is in progress；Not far away，Hundreds of devices ready to go，Delivery is imminent。Their destination，It's Europe、 Asia 、The Americas、More than 100 countries and territories in Oceania。
October 2018，Hunan Zoomlion Intelligent AeriaL Work Machinery Co., Ltd.（Short name“Zoomlion Intelligent High Machine”）The product is officially launched，Enter the field of AeriaL Work Machinery，And for the next six years,，Create a record of continuous growth：2020 to 2023，The business income of enterprises is about 1 billion yuan respectively.、3 billion yuan、4.6 billion yuan、5.5 billion yuan；Overseas sales accounted for more than 30% last year%。
Zoomlion Intelligent High Machinery in the Field of Machinery and Equipment，How to continue to“High places”Force？
Look at the technology——Deep integration of science and technology and industry
February this year，Self-propelled straight-arm aerial work platform independently developed and manufactured by Zoomlion Intelligent High-speed MachineZT68JDeliver to Canadian customers，Become the highest meter-long arm car in the Americas。
“68 meters is far from our limit.。”Zhong Yi, manager of Zhonglian Heavy Branch Intelligent High Machine Product Research and Development Center, told reporters.，December 11, 2023，The world's highest self-propelled aerial work platform 72-meter straight boom aerial work platformZT72J-VIt has been delivered to Beijing customers for use.。
Look at the product catalogue of the enterprise.，A series of crowns“Most”And“First”The product of，Extra punch holes——The world's highest extended-range electric straight-arm aerial work platformZT51JEH-V、The world's first high-rise curtain wall installation robotSR-V800、The world's first intelligent high-altitude cleaning VehicleSR-C29……
With the help of the technical foundation accumulated by Zoomlion in the field of construction machinery，Zoomlion Intelligent High Machine Starts from the Beginning，It has the development advantage of catching up with and surpassing the latter.。But enter the new field of aerial work.，Going further is not easy。
Products above 60 meters in height，How to make the operation platform stable and safe in high-altitude construction、Efficient operation，This problem has plagued the global aerial work platform manufacturers for decades.。
Zoomlion Intelligent High Machinery Establishes Expert Team，Carry out targeted research。2020，Zoomlion Intelligent High-speed Machine Breaks Through a Series of Key Technologies，Take the lead at 40—Breakthrough in 60-meter boom aerial work platform，Relay fills the gap of AeriaL Work Platforms over 60 meters at home and abroad.，It has realized the industry technology leadership of China's aerial work platform equipment.。
Technology is new，The field is new。May 2019，Zoomlion Intelligent High Machine Takes the Lead in Launching Lithium Scissor Products in the World。The company carries out joint research and development with relevant new energy enterprises.，Then the lithium-ion crank car was launched.、Lithium straight arm car and other products。
Electric products are also further promoting product technology innovation.。In the product display area，An aerial work platform with the latest distributed drive electro-hydraulic integrated control technology has attracted the attention of many customers.。
“We change the traditional centralized driving mode into the independent driving mode of each execution unit.，The precise matching of power and demand is realized.。After applying the new system，Leveling、Energy consumption of typical working conditions such as luffing is reduced by 35 percent%Above，Smoothness of compound action is improved by 30%Above，Combined with battery capacity optimization and endurance improvement，Battery capacity can be further reduced in the future，Battery maintenance cost of the product can be reduced by 40%Above。”Zhong Yi introduced，This is for high-end products.、Greening is of great significance.，“Conversion based on 10 years of operation of 28m straight-arm aerial work platform，It can reduce carbon emissions by more than 14 tons.。”
2023，The penetration rate of new energy products of Zoomlion Intelligent High Machine is over 90%，Sales accounted for more than 80 percent%。
Continue to promote scientific and technological innovation and industrial innovation，As of March 31, 2024，Zoomlion Intelligent High Machine has 231 patents.；Obtain 9 computer software copyrights，Intelligent Aerial Work Platform for Enterprise、Key technologies of ultra-high meter section、Lithium-ion electric drive related technology and the like.，Reaching the international leading level as a whole。
Look at manufacturing——Smart factory installation“ Brain ”
Zoomlion Intelligent High Machinery Factory，AGVThe car is in good order、Non-stop delivery of specific parts to designated work stations；Heavy-duty tires supported by transport system，In the assembly process“Pinch it”Transmitted to the chassis。
“Combine 3DVisual positioning technology，Automatic sorting、Automatic tightening of bolts and so on is a very common process.。”Chen Yinghui, Head of Arm Manufacturing Department of Production and Manufacturing Center, introduced。
And on this flexible production line.，Relying on intelligent control，Large spans ranging from 4m to 72m、Different types of products can achieve parallel production.。
Since its establishment in 2018，Zoomlion Intelligent High Machine Promotes the Upgrading of Its Manufacturing System in a Rapid and Orderly Way、Extend、Layout，By 2022, it has the first intelligent high-tech industrial park in China.、First Aerial Work Platform Intelligent Factory、The first scissor intelligent production line。
At present，Zoomlion Intelligent High Machine is relying on Zoomlion's Zoomlion Intelligent Industry City project.，Establish the world's leading intelligence、Ecologicalization、Green Intelligent Manufacturing Factory。
Prepare material from、Welding、Machining，To painting、Assembly，And then to debugging、Out of the warehouse，The whole park has built 33 highly flexible intelligent production lines.，620 sets of automation equipment，After full completion and commissioning，Shorten the delivery time of AeriaL Work Machinery products by 55 percent%，Every 7.A scissor product can be offline in 5 minutes，One arm product can be offline every 20 minutes，The park has become the most advanced machine in the world.“Smart Factory”One of them。
At the same time，The park has also realized advanced manufacturing technology and digitalization.、The combination of the whole process management of informatization，Customized painting and color change can be completed within 1 hour，Digital debugging can realize efficient debugging of six devices by one person at the same time。
Intelligent manufacturing is further extended to intelligent management.。Zoomlion Intelligent High Machine Through Internet of Things and Intelligent Technology，Realize the research and development from the front end of the product、Supply chain management，To manufacturing、Sale、Digital management of the whole industrial chain such as after-sales service。
Product one machine one gear digitalization、End-to-end full lifecycle smart management——Each device、Each accessory is equipped with an electronic file and a visual three-dimensional map.，This gives the product follow-up maintenance.、Fault diagnosis、Operation and management bring great convenience.。
Look at the application——Expand the market for personalized needs
Extend the arm，Lift，SR-C29 The working fence of the intelligent aerial cleaning operation Vehicle is along the external facade with radian.，Move from bottom to top，The distance of the work column from the elevation，Always keep it around 40 cm.；Even if there are raised obstacles.，The task bar can also change its position smartly and stably.——This is a test scene of Zoomlion Intelligent High-speed Engineering Experimental Site.。
“This complex series of operations，All rely on the equipment to complete independently.，Basically, there is no need for human intervention.。”Deng Qun, an engineer at the experimental site, told reporters.，And this is just the systematization of high-tech equipment facing intellectualization 2..The tip of the iceberg of 0 transformation。
Facing the needs of customers at home and abroad，For personalized application scenarios，Zoomlion Intelligent High Machinery Strives to Realize the Intelligence of the Whole Product Line、High-end。
April 12，Strategic Cooperation between Zoomlion Intelligent High Machinery and COSCO Shipping Heavy Industry Kleffen Ship Engineering Co., Ltd.，The two sides will carry out in-depth cooperation around the application of automatic spraying equipment in the field of ship repair.。
The model of the high-altitude spraying robot built by the contract isSR-P26，Maximum operating height up to 26 m，Maximum operating range is 18.2 meters，Spraying efficiency up to 15 square meters per minute，Intelligent control of boom can be realized.，Carry curved surface trac spraying operation、One key attitude adjustment、One-key lifting and other functions，Complicated ship surface spraying operation can be completed through a one-button operation mode.。
Driving Product Innovation with Application Practice，It has become the unique advantage of many global first products of Zoomlion Intelligent High Machine.，And quickly gained market favor.。For example, the aerial work Vehicle for marine rust removal released in 2023SR-D29，Telescopic arm design is adopted，Maximum working height up to 29.2 meters，Can meet the derusting requirements of different ship bodies。When working，The operator carries out remote control derusting operation through the remote controller.，The health and safety of personnel are guaranteed.。At the same time，The product adopts intelligent remote control system.，The remote control device is equipped with a video monitoring system，Ffectively ensure operation quality。
Zoomlion Intelligent High Machine is focusing on the layout of more application scenarios.，In the construction and maintenance of large ships、A series of products have been developed in the fields of construction and maintenance of railway station track facilities.，Focus on the development of the overseas market, such as telescopic arm Truck/ 'target='_blank' style='color:blue;'>Forklift Truck and other products.。Different fields、Different areas，Zoomlion High Machinery Products Compete for Breakthrough，Rapid growth。
▲《People's Daily Overseas Edition》Reports
