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Car Tips | Xiagong Guosi Engine Aftertreatment Operation and Maintenance Guide

July 17, 2024

Not used by 4 diesel engineDOCPlusDPFPlusSCRVehicle with aftertreatment system,An exhaust outlet of that engine is sequentially connecte with an oxidation catalystDOC、Pellet feederDPFAnd selective catalytic reduction systemSCR。

01

Aftertreatment regeneration operation

(One)Driving regeneration

The Vehicle is idling or in normal operation,When the regeneration reminder lamp is always on,The engine will automatically raise the exhaust temperature above 550 degrees.,BurnDPFSoot inside,This process is known as in-service regeneration。

Your attention, please:

①During driving regeneration,It is normal for the engine to automatically increase 200 rpm at idle speed.。

②The whole process lasts about 30 minutes.。When conditions permit,Continuous operation shall be maintained.,Avoid frequent idling or shutdown。

(Two)Park regenerationWhen the regeneration reminder lamp flashes slowly,The power of the Vehicle will be limited。Bring the vehicle to a standstill,Through manual operationDPFRegeneration,This process is called park regeneration。The park regeneration operation is as follow:①Park the vehicle in a safe area away from flammable and explosive materials.,And ensure that the surface of the post-processor is free of combustible materials such as straws and the like.。②The engine keeps idling.,Put it in neutral,Tighten the handbrake,Press the regeneration switch for more than 3 seconds and then release it,The engine speed will increase to 1,More than 200 revolutions(Shangchai 9DFParking regeneration speed 1800 rpm)And enter the Park Regeneration Mode。

③The whole process lasts 20-40 minutes。The regeneration reminder lamp will turn off automatically after completion.,The engine returns to normal idle speed.。

Your attention, please:①If the amount of fuel is less than 20%,Or the water temperature is below 50 degrees Celsius,Or the instrument engine fault lamp is on.,Or the brake pedal or accelerator pedal is depressed,Or the Regeneration Quiet switch is pressed,Park regeneration will not be possible。②During regeneration,Touching the throttle brake regeneration static switch will cause the regeneration to be interrupted。However, if there is an emergency situation that endangers the safety of vehicles or personnel,,Press the regeneration inhibit switch or lightly step on the accelerator,The Park Regeneration mode can be exited。③When some of the fourth national models exit the parking regeneration in an emergency,Does not terminate immediately,There will be a 5-minute cooling process.。(Three)Service regenerationWhen the regeneration reminder light flashes in red(Yuchai Reminder Light Red Flash,The red warning lights of Shangchai and Weichai are always on),And the engine fault lamp is always on,Vehicle power will be severely limited。

At this time,DPFPerformance cannot be restored by Park Regeneration,Ask the driver to contact the service technician immediately,Use professional ash removal equipment.DPFPerform performance recovery。The regeneration warning lamp and regeneration operation may be different for different power models.,Please refer to the XGMA Product Maintenance Manual for details.。

 

02

Aftertreatment maintenance

(One)Urea tank、Inspection and maintenance of urea pump

①Daily check the filling port and vent of urea tank,If white crystals appear,It can be washed with clean water or wiped with a clean wet cloth.。Be sure to use theGB The 29518 specifies a concentration of 32.5%Urea solution。Special filling equipment shall be used for filling urea solution,Do not dump directly。

②Per year or 3,000 hours,Clean the urea tank,Clean the filter screen of urea sensor at the same time.,Clean the filter screen at the urea filler,Clean the filter screen at the coolant inlet of the urea tank。

③Per year or 3,000 hours,Maintenance of urea pump filter element。Remove the filter element of the urea pump,Clean it with clean water and install it.。

(Two)Inspection and maintenance of urea nozzle

Check the urea nozzle,Every time the urea nozzle is replaced or disassembled,Need to check the status of the urea nozzle。In case of damage or deformation,The urea nozzle needs to be replaced。Nozzle clogging due to urea crystallization,50 may be used-Soak in pure water at 60 degrees Celsius.。The fault cannot be eliminated after soaking for 10 minutes.,The nozzle needs to be replaced。

 

06

Important Reminder

 

 

,Duration 04:25

 

                                   

The left rear of the vehicle is the battery box.,With load master fuse、Generator fuse、Aftertreatment fuse。The power supply system relates to the whole vehicle electronic control,If there is a fault, it needs to be handled by professional technicians.,Do not replace yourself。The main switch of the power supply shall be turned off after the shift and during long-term storage。Post-processing of the fourth national standardSCRThe system uses urea medium.,Do not turn off the main power switch immediately within 2 minutes after the key is powered off。At this time, the urea pump is still working.,The urea solution remaining in the pipeline will be returned to the urea tank,Prevent residual urea crystals from clogging the nozzle。

 In winter, the temperature is below-11 degrees,Urea freezes。If there is no backflow of urea solution,Turn off the main power switch immediately.,Next power on,The instrument panel will show the failure of urea not being emptied.,So be sure to pay attention.!

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