April 11, 2024
April 3, 2024,Articles published in China Railway Construction News《Helen Zhe provides high-quality development for railway construction“New”“Zhi”Guarantee》,Reported the company's independent innovation,Digital intelligence empowerment,Keep a close eye on demand,Development“New”And“Zhi”,Promoting high-quality development,It will continue to expand its close cooperation with China Railway Construction in new productivity technology and equipment such as intelligence and intelligence.,Provide more high-quality products and services to partners,Make greater contributions to the high-quality development of railway construction。
The full report is as follows:
Safe、Environmental protection、Intelligence is the key word for the high-quality development of railway construction,The scientific and technological content of construction equipment is the safety of railway construction and maintenance operations.、Environmental protection、An important guarantee of intelligence。With the government work report of 2024,“Vigorously promote the construction of modern industrial system,Speed up the development of new quality productive forces”,“New Quality Productivity”The wind quickly swept all walks of life throughout the country.。How to develop new productive forces in traditional railway equipment enterprises?How to promote the high quality development of railway?
With these questions.,Recently,Our reporter came to Xuzhou Hailunzhe Special Vehicle Co., Ltd. with the media interview group organized by China Industry Newspaper Association.(Hereinafter referred to as Helen Zhe),In the field to understand this is known as Jiangsu Province.“New Quality Productivity”When developing sample special Vehicle manufacturing enterprises, they were surprised to find that,This enterprise has an indissoluble bond with China's railway construction enterprises.。Helen Zhe has long focused on the manufacturing of special high-end intelligent equipment.,Dedicated to include aerial work Vehicles、Emergency support vehicle、Drainage rescue vehicle、Research and development of special vehicles and special robots, including fire engines and military special vehicles.、Production、Sales and service,Its aerial work vehicle has always adhered to the principle of making aerial work safer.、More comfortable、A Faster Mission,Most complete product sequence,Adapt to complex and changeable high-altitude construction environment。In order to solve the problem of overhead operation of railway catenary and railway、Smoke exhaust in long highway tunnel、Emergency rescue intelligent operation problem,Helen Zhe has been carrying out technical cooperation with many units of China Railway Construction System since 2008.,So far,Hundreds of aerial work vehicles have been provided.、Power generation car, etc,It also aims at specific scenarios such as railway tunnel construction and rescue.,One after another, the mother-son drainage car was introduced.、Mergency drainage vehicle and jib type light vehicles、Diversified special vehicles and special robots such as special fire Trucks for tunnels。
Let's take a look at how Helen Zhe developed.“New”And“Zhi”,How to help others develop with high quality。
Independent innovation,Promotion and development include“New”Quantity
With 420 patents,Two second-class prizes for national scientific and technological progress,China Patent Excellence Award 1……Walk into the exhibition hall of Helen Zhe,Rows of patent certificates and award certificates,Showing Helen Zhe's R & D strength to the interview group。
“Helen Zhe from the beginning of its establishment,It attaches great importance to R & D and independent innovation.,Follow the needs of users,Continuously tackle key technical problems,Challenging the impossible,It is Helen Zhe's consistent pursuit.。”Gao Peng, chairman of Helen Zhe Company, introduced.,2023 only,Helen Zhe has developed more than 30 new products.。
High-altitude cantilever operation vehicle for high-speed rail contact net links(Picture provided by the author)
In the Helen Zhe factory area,The reporter saw,Yellow and gray vehicles with high height、Intelligent、Lectric aerial work vehicles with complex arm support are arranged in order,Very spectacular。Up to 45 meters, the largest operating height in the industry、The most intelligent aerial work vehicle with complex mixing arm,It breaks the situation that such vehicles rely on imports.。
The domestic insulation arm is a major breakthrough for Helen Zhe.。According to introduction,The composite material insulating arm has good insulating performance,、High strength and the like.,It is widely used in insulated aerial work platform.,Aerial operation without pow failure can be realized,To ensure the safe and continuous operation of the State Grid,However, the domestic insulated aerial work platform market has been monopolized by foreign companies for a long time.。2018,Helen Zhe decided to independently develop domestic insulation arm。
“High-performance composite material belongs to the field of advanced technology.,To master the key core technology,We are in the forefront of many universities in the research and development of composite materials in China、Cooperation between scientific research institutes and enterprises,After more than 1000 days and nights of development,30 batches of mechanical strength tests were carried out.、1000h artificial accelerated aging test、50,000 times of fatigue strength test、80 batches of insulation performance test,Finally, the domestic insulation arm was successfully developed.。”Deng Haojie, deputy general manager of Helen Zhe in charge of R & D, said.。
Nowadays,Helen Zhe has become the only enterprise in the industry to realize the localization of insulation arm production.,It has broken the long-term dependence on imports of key components in the industry.,Winding forming technology of insulation composite material also fills in the blank of core technology of insulation aerial work platform in China.,The market share of Helen Zhe insulated vehicles in the domestic market has increased by 2 times.。
“This innovative achievement breaks the blockade of Western technology.,It fully demonstrates Helen Zhe's outstanding pursuit of innovation.”。State Grid expert Zu Jie also fully affirmed Helen Zhe's innovative technology.。
Digital intelligence empowerment,Promote the direction of transformation“New”Force
Helen Zhe High Altitude Tethered Unmanned Aerial Vehicle Fire Extinguishing Fire Truck Test Site(Photo by Li Xiangyu)
“This is a high-altitude tethered UAV fire fighting Truck.,Vehicle-mounted fire-fighting UAV can fly up to 150 meters high,Liquid carrying capacity up to 8 tons,The response time of fire extinguishing shall not exceed 5 minutes.,Extinguishing speed increased by 3 to 5 times,Water consumption can be saved by 50%Above。”
“Set mining、Drilling、Carry the pole、Upright pole、Wire pole integrated operation robot with tamping function,One machine can complete the pole erection operation of the agricultural distribution network,Achieve full mechanization。”
“Welding Robot Applied in the Production Line of Helen Zhequan,The boom can be completed、Turntable、Manufacturing of key structural parts such as sub-frame,Achieve 100%Robotic welding。”
After listening to the wonderful explanation of the staff on the spot.,There were bursts of applause from time to time in the media interview group.。
Tunnel emergency explosion-proof fire-extinguishing robot(Picture provided by the author)
In addition,Emergency drainage robot、Self-propelled energy storage robot、Mergency unmanned aerial vehicle lighting inspection vehicle、Explosion-proof fire-extinguishing robot、Self-driving fire engine……In Helen Zhe,High-end like this.“Intelligent manufacturing”Everywhere。
What is visible is technology.,What is invisible is the idea.。Since the company implemented intelligent manufacturing in 2022,,Helen Zhe passed the institutional reform、Institutional incentives, etc,Advocate intelligent transformation and digital transformation in the whole company、Intelligent manufacturing applications,Promoting energy utilization rate、Promote the improvement of production process,And Helen Zhe's intelligence.、Digital development is not limited to product development.,Instead, intelligence runs through the whole process of intelligent manufacturing.,Strive to achieve logistics information、Interconnection of equipment and integrated control of information,The transformation and upgrading of traditional manufacturing enterprises to intelligent manufacturing enterprises.。
From the initial intelligent products,To the whole process of production“Zhi Zao”Change,Helen Zhe digitized the factory.、Industrial Internet of Things、Intelligent robots and other modes and means,Through the intelligent change of digital to network connection,To achieve economic and social benefits.“Win-win”In the meantime,New productivity has been consolidated for the transformation and upgrading of enterprises.“Foundation”。
Keep a close eye on demand,Extended development“New” Chain
“Over the past 20 years or so,,Helen Zhe has been tested in one big test after another.,Thanks to excellent products,It is also inseparable from our customer service and market research and judgment.。”Yin Yaping, vice chairman and general manager of Helen Zhe Company, said.,In recent years,Helen Zhe makes full use of its own technological advantages,Targeting Market Demand and Customer Pain Points,Research and development、Production can solve practical problems.“Customized products”,Win the favor of the market and customers,Effectively extend the development chain。
Tunnel emergency fire-fighting fire-extinguishing smoke-exhausting robot(Picture provided by the author)
“Came last year,A municipal engineering maintenance company and a chemical enterprise have extended to Helen Zhe respectively.‘Olive branch’。”Yin Yaping introduced,Based on different needs of customers,A wall Cleaning Truck specially designed for a municipal maintenance and a fire truck equipped with intelligent robots were born.,While meeting customer needs,It also fills the technical gap in related fields at home and abroad.。
In addition to responding to customer needs,Helen Zhe is also actively studying the needs of the market.。Deeply Enabling Urban Traffic Management,Helen Zhe Launches Blue Brand Double Row Folding Arm Model,Provide solutions for the installation and maintenance of traffic lights。This model combines high maneuverability and stability.,Flexible driving on complex urban roads,The folding arm is designed to be fast、Accurately complete the task of working at height,It has won wide acclaim。
Fire-fighting smoke-discharging fire-extinguishing robot working by remote control,It can penetrate into closed places such as subway stations and tunnels.;Without closing the traffic road,,Bridge type line laying vehicle for realizing line laying and overhauling work across highway……In Helen Zhe,New products based on market and customer demand emerge in endlessly.,And Helen Zhe's market reputation is getting better and better.,Enterprise signboards are getting brighter and brighter.。The data shows,In 2023, the domestic market share of Helen Zhe's insulated bucket arm truck was 43%,Only the first quarter of 2024,Only one kind of equipment of the new pole comprehensive operation vehicle has brought 41 million yuan of orders.。
Gao Peng finally told reporters.,“Future,Helen Zhe will also continue to expand close cooperation with China Railway Construction in new quality productivity technology and equipment such as intelligence and intelligence.,Provide more high-quality products and services to partners,Make greater contributions to the high-quality development of railway construction”。
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