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XCMG [Zhigai Digital to Netcom · Pioneer ⑨] Liu Hui: Digital Intelligence Enabling Makes Production Smarter

January 12, 2024

As the chairman of XCMG, Zhigao Digital Transfer Network Union“Project number one”,It is the cornerstone of the summit of Mount Qomolangma.。Chairman Yang Dongsheng stressed,The whole company should be comprehensive.、Accurately Understand the Transformation Direction of Intelligent Digital to Network Connection,At the same time, we should also undertake the glorious and arduous historical mission and the responsibility of the times to promote the transformation work.。

The officer starts a business,It's all about the people。All employees need to share the same desire to fight the battle of intelligent transformation from number to network.,Deep synergy。So,The official account was launched“Intelligent change from digital to network· Vanguard ”Column,By sharing the stories of the benchmarking figures of the intelligent transformation from number to network,,Let the power of example converge into a powerful driving force for unity and progress.,Boost XCMG to realize as soon as possible“Build a world-class enterprise,Climbing the Global Industry Everest”The goal of。

Travel all the way,Hard all the way,Bitter and tired,Trials and setbacks,A string of footprints of different depths,This is the mark of Liu Hui's growth on the road of intelligent manufacturing.。He led the team at the production site.“Grinding”,Overcome difficult problems with excellent technology,Developed a number of systems to help intelligent manufacturing,Create efficiency for innovation、Intelligent manufacturing,It has made outstanding contributions in promoting industrial optimization and upgrading.。

Come to the fore,Improve quality and efficiency“Welding”Defenders

The beginning of large-scale promotion of robotic welding by the Scraper Division,Welding defects occur frequently、The failure rate is high,It once affected production。At this time,The Department has set up a robot management project team.,Liu Hui, Master of Welding,Be appointed as the project team leader。

“We built the robot.,That none of us can solve.,Can these young guys figure it out??”Faced with the doubts of equipment manufacturers and robot operators,Liu Hui and the project team are holding their breath.。They hang out with the manufacturer's technicians.,And assist the operator to handle the problem together.,They collect data in production.,Repeated research on the equipment。

After a week.,Liu Hui's frequency of welding defects of all off-line buckets、The types and reasons are counted.:On average, there are 11 welding defects in each bucket.、Cumulative Defect Length 1.3m、The repair rate is 100%、Repair time: 26 minutes……See accurate data,Everyone changed their minds about the young team.。

This team with the resilience of a spring.,Under the leadership of Liu Hui,Focus on technology、Persistent exploration,Just a few months,They reduced the rate of welding defects by 90 percent%,Reduced downtime by 80 percent%。

Full of confidence,Optimizer of welding process

Mounted laser locating system,Because Liu Hui found that the welding robot's welding wire contact and positioning speed is slow.,Low soldering rate。

At the Shanghai International Welding and Cutting Exhibition,They found that the imported laser location system was less than 200000.,More than 400,000。And domestic brands,Although it is cheap,But the other engineers are only familiar with their own system.,Little is known about robotics and welding processes.。

We're with the robot.“Get along day and night”All these years,Who is more familiar than us??Liu Hui discussed with everyone.,Decided to cooperate with a domestic manufacturer。

After nearly two months of debugging,,Liu Hui is full of confidence in the newly completed laser positioning system.。Sure enough,After several days of welding work,,There is no deviation in more than 2800 welds.,Factory engineers have to admire the confidence and strength of Liu Hui's team.。

It is by virtue of Liu Hui's self-confidence and familiarity with robots.,ExcitationSuccessful completion of optical location system,Soldering rate increased by 25.5%,Welding efficiency increased by 1 times,The cost is nearly three times lower than that of imported products.。

Build up strength and move forward,The enabler of digital intelligence

With the change of Xugongzhi to the chairman of Netcom“Project number one”In-depth promotion,At present,Using digital means to open up the whole value chain“Blocking point”“Stuck point”Become the top priority of Liu Hui's work。

Liu Hui and his team tackle the key problems in actual combat,Go deep into the front line,Completed successively“Data acquisition and analysis application”Platform construction、Simulation and Popularization of Modular Off-line Programming for Industrial Robot、Automatic sorting of blanking parts based on visual recognition、Comprehensive completion of scanning code and quality traceability and other projects。Integration of industrial big data and business scenarios,Development“On-line detection of weld defect”Etc15-item algorithm model,Carry out24 typical application business scenarios,Equipment averageOEEFrom 42%Up to 73%。

From budding to well-grounded,Liu Hui and his team have been moving forward.,With dedication、Focus、Innovation has yielded fruitful results on the way to pursue the dream of intelligent manufacturing.。The original aspiration remains unchanged,He has always been very responsible.、Move forward firmly,To continuously inject new kinetic energy into digital intelligence for building intelligent factories。

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