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Tamping data base ignites new engine of high-quality development of XCMG excavator

December 25, 2023

As the chairman of XCMG, Zhigao Digital Transfer Network Union“Project number one”,It is the cornerstone of the summit of Mount Qomolangma.。Chairman Yang Dongsheng stressed,The whole company should be comprehensive.、Accurately Understand the Transformation Direction of Intelligent Digital to Network Connection,At the same time, we should also undertake the glorious and arduous historical mission and the responsibility of the times to promote the transformation work.。

It is by no means an overnight achievement to promote the landing of intelligent transformation from digital to network.、It can be achieved easily.,We must always sum up our excellent experience.、Inheritance、Carry forward。So,The official account was launched“Intelligent change from digital to network· Frontline ”Column,By sharing the excellent experience of intelligent transformation from digital to network.,We will further promote the implementation of intelligent transformation from digital to network.,Stimulate the entrepreneurial enthusiasm of all XCMG staff,To inject new momentum of digital intelligence into the company's high-quality development。

With the change of intelligence to the chairman of Netcom“Project number one”In-depth promotion,XCMG Excavators continue to land steadily“Six longitudes and six latitudes”Blueprint and Path Planning,At“Network connection”The field has been further expandedIIoTPlatform construction efforts,Driving the Industrial IoT Data Elements“Collect—Use—Tube”Step into the fast lane。

As the basic data service platform of the Industrial Internet of Things for production and manufacturing,XCMG ExcavatorIIoTPlatform set data collection、Data forwarding、Command control、Monitor alarms、Configuration visualization、Data analysis and decision support are integrated.,Based on Lean Digitalization,Visualization and transparency through network connection,Support digital operation of the factory,Build a predictable and adaptive smart factory“Data base”。

Make field data automatic“ Run ” Get up

XCMG Excavator,Through a large visual screen with a full sense of technology,You can seeIIoTThe data flow on the platform scrolls rapidly.,The operation status of each equipment is at a glance.。IIoTPlatform is based on“5G+IndustryGPON”Production private network,Implement multi-source heterogeneous equipment in the workshop、Data acquisition of meters andITBusiness Management System Integration,Realize 5M2EAutomatic collection and interconnection of various data elements。

2023,New welding robot for XCMG excavator、Machining Center、Electric tightening machine、More than 100 sets of networking equipment such as filling machines,Realization“Fine, big and thin”The equipment networking rate is 100%,Networking rate of main energy meters 100%,The platform has access to nearly 90,000 data points.,More than 1 billion pieces of data are generated every day。

By“People look for numbers”Become“Count and find someone”

After the Internet of Things data is refined into quantitative indicators,,The key is“Use”。IIoTThe platform allows data to flow automatically to the management without distortion.,Realization“Machine replacement”;Let the management decision information penetrate to the field execution layer without distortion,Realization“Numbers for brains”。Change the traditional operation mode of business personnel to find the required data or indicators through various information systems.,Make data or metrics automatic“ Find ”Corresponding executive,Agile execution and corresponding quick win improvement。

At the same time,IIoTThe platform takes the index system of operation management as the target traction.,Digitizing the contained improved performance factor and the related index thereof、Data granulation,And deviates from the management logic according to the index benchmark of the improvement factor.,Achieve data-drivenPDCAImprovement。

Melt“Invisible”For“Tangible”Drive management change

XCMG excavator has initially formed a set of excavators based onIIoTProduction and manufacturing index operation system,Upward acceptance of relevant operational indicators,Downward Disassembly into Grading Index,Guide site improvement and optimization,Based on indicator data“Change the test score”It is the main grasp,Classified statistical analysis based on the causes of shutdown and standby、Equipment Predictive Preventive Maintenance、Process parameter threshold optimization and quality early warning.,Continuous improvement of production efficiency、Pressure drop manufacturing cost、Control process quality,The overall transition to the five-level manufacturing operation management level,Let“Useful”Change“Valid”, Bring “You can see and touch it.”A substantial change。

The first enterprise in the industry to pass the national intelligent manufacturing capability maturity level 4 certification、The first batch of enterprises in China to pass the three-level certification of digital management capability maturity of production equipment by the Ministry of Industry and Information Technology、Jiangsu Industrial Internet Benchmarking Factory……Behind a series of evaluation and certification is the intelligent transformation of XCMG excavator.、Digital transformation、The set of networked connections“Combination punch”The results are reflected。

Walk against the wind,Keep walking,It is a gradual process to change the number of intelligence to the network.。XCMG Excavator Will Continue to Deepen Big Data、Artificial intelligence、New generation of information technology applications such as digital twins,Continuous optimization based on industrial IOT data“Change the test score”Indicator and capability system,In order to speed up the construction of world-class enterprises、Climbing the Global Industry Everest,Ignite the new engine of digital intelligence、 Inject new kinetic energy into Netcom Pengbai!

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