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XCMG [Zhigai Digital to Netcom · Pioneer ⑦] Bai Linzhen: a Fortifier on the Road of Digital Transformation

December 18, 2023

As the chairman of XCMG, Zhigao Digital Transfer Network Union“Project number one”,It is the cornerstone of the summit of Mount Qomolangma.。Chairman Yang Dongsheng stressed,The whole company should be comprehensive.、Accurately Understand the Transformation Direction of Intelligent Digital to Network Connection,At the same time, we should also undertake the glorious and arduous historical mission and the responsibility of the times to promote the transformation work.。

The officer starts a business,It's all about the people。All employees need to share the same desire to fight the battle of intelligent transformation from number to network.,Deep synergy。So,The official account was launched“Intelligent change from digital to network· Vanguard ”Column,By sharing the stories of the benchmarking figures of the intelligent transformation from number to network,,Let the power of example converge into a powerful driving force for unity and progress.,Boost XCMG to realize as soon as possible“Build a world-class enterprise,Climbing the Global Industry Everest”The goal of。

Intelligent change from digital to network“Project number one”It is advancing on the ground,For businesses,It is both an opportunity and a challenge.。How to efficiently change the traditional manufacturing mode of Concrete Machinery,It has also become a new topic that Bai Linzhen, an intelligent manufacturing technician of Xugong Shi Weiying, needs to face.。

Face the difficulties

Unveiling the Automatic Production of Concrete Machinery

XCMG Shi Weiying Digital Factory is the industrial base of XCMG's global concrete plate.,Bai Linzhen is engaged in the related work of intelligent transformation of production base.,Always with“Making Machining Smarter”For the target,Actively explore and introduce cutting-edge technologies。

“Build-up welding of inner wall of valve body of pump Truck”It is recognized“Smoke、Dirty、Difficult”Job,The labor intensity of workers is high、Poor quality stability,How to incorporate it into the production line has become a key link for the company to carry out intelligent transformation of the existing production line.。Rely on exploration and innovation,Bai Linzhen took the lead in introducing“Valve body surfacing robot workstation”,He carefully analyzed the location of each surfacing target.,Accurately simulate the posture of each welding gun,Revise the workstation layout scheme bit by bit,The purpose is that the robot welds a little more.,Less manual welding……Finally, the proportion of robot welding is 96.8%,And that weld efficiency and stability are greatly improved.。

 

No break, no stand

Break through the barrier of intelligent manufacturing of thin-walled shell parts

With the continuous deepening of intelligent production transformation,The transshipment of mixer Truck shell parts after forming has become the key problem that restricts the intellectualization of the drum line.。Shaped structural parts are similar in appearance“Cannonball”,Irregular in shape,Up to 3500Kg,Up to 5m,In order to disintegrate this heavyweight.“Cannonball”,Bai Linzhen's joint team to tackle key problems,Investigate and analyze a large number of sample data,Refining the essence of lean production and advanced processing methods,Finally, the large span is integrated.、Heavy load、The long-travel truss robot was born.,Application of Truss Robot,Helps reduce takt time by 25 percent%,The production process is highly automated、Intelligent。

At the same time, intelligent manufacturing and upgrading of thin-walled shell structural parts of mixer Truck,Also usedAGV、RGVAnd laser self-identification、Digital twins and other cutting-edge technologies,It lays a foundation for the construction of intelligent production line of mixer truck production.。

Innovation and development

Moving forward on the road of tackling key technical problems

During the trial production of a structural part,The edge-to-edge main welds of the elongated structural member are welded“Obstacles“,This structure puts forward higher requirements for splicing points and welding.,Splicing gap must be uniform and controllable.,When welding, it can neither weld through nor melt through.,You have to“Just right”。Bai Linzhen led the team members to eat this piece resolutely.“Tough bones”,Repeated commissioning data and field test,Finally, after more than 40 rounds of welding tests,,Perfectly present the edge-to-edge fillet welds of 8 different plate thicknesses。

Spare time,Bai Linzhen insists on learningSAP-ERP、PDM、CAPP、IOT、QMSApplication of information platform,Try to deal with data and system problems by yourself,Lay a good foundation for the next step of system optimization。

Bai Linzhen's joint team actively exerts its own advantages,Continuous optimization of intelligent production process,Help enterprises build high efficiency、Reliable production intelligence system,Strive to be the leader in the wave of digital transformation。

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