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XCMG [Zhigai Shuzhuan · First-line ①] Shuzhifu Xinneng Runs out of Quality Management Acceleration

November 02, 2023

If you open the column.

Zhigai Shuzhuan as Chairman of XCMG“Project number one”,It is the cornerstone of the summit of Mount Qomolangma.。Chairman Yang Dongsheng stressed,The whole company should be comprehensive.、Accurately understand the transformation direction of intelligent transformation and digital transformation,At the same time, we should also undertake the glorious and arduous historical mission and the responsibility of the times to promote the transformation work.。

It is by no means an overnight achievement to push forward the transformation of wisdom and number.、It can be achieved easily.,We must always sum up our excellent experience.、Inheritance、Carry forward。So,The official account is launched today.“Zhi Gai Shu Zhuan· Frontline ”Column,By sharing the excellent experience of intelligent transformation,We will further promote the work of intelligent transformation and digital transformation.,Stimulate the entrepreneurial enthusiasm of all XCMG staff,To inject new momentum of digital intelligence into the company's high-quality development。

It is mentioned in the work report of Jiangsu Provincial Government in 2023.,To seize the key track of digital economy,Build“The first province of digital and real integration”。As the only 100 billion-grade state-owned equipment manufacturing enterprise in Jiangsu Province and Xuzhou City“343”The important industry of innovation cluster,Xugong has started the intelligent transformation from digital to chairman.“Project number one”,Committed to industrial digitalization、Digital industrialization and digital integration are at the forefront of the province.。

Digital enabling quality management system for improving quality and efficiency

XCMG shovels and transports“Fourteen five”Guided by strategy,To advance“Wuhua”Industrial transformation and upgrading as the goal,Constructing the Internationalization System of the Whole Value Chain,Consolidate and enhance the contribution of overseas markets,Market and customer demand oriented,Focus on core products、Technology、Parts,Continuously improve product competitiveness。From the whole value chain of the enterprise、From the perspective of the whole life cycle,Digitization has been established、Intelligent Quality Management Information System,For“Research and development、Procurement、Manufacture、Marketing、Service”Provide the whole process、Multiple dimensions、Three-dimensional quality management,To realize the optimal allocation of quality information resources and the network collaboration of quality management.。

XCMG shovel transportation has been put into developmentERP、PDM、MES、CRM、Internet of Things and other systems,Have a good information foundation,However, there is still a data lag in quality management.,The efficiency and accuracy of product quality traceability information are not high.。So,Get through the quality management data link“The last mile”,Build Quality Management Statistical Analysis、Online monitoring, early warning and improvement of collaborative platform is imminent。

Build platform and create model to promote the construction of quality management system

XCMG Scraper Reconstructed Data System、Optimize the combing process、Multi-system integration,To realize the systematization of product quality management in the whole life cycle、Precision、High efficiency。

Optimization of Business Process of Quality Assurance System、Cure,Application of Collaborative Quality Management Information Platform,It has comprehensively improved the management and control ability and level of XCMG's shoveling quality business.。Automatic calculation and visual early warning and management of quality objectives at all levels,It provides the necessary data support for the decision-making level.。Yes, research and development、Supplier、Stock up、Manufacturing process of parts and components and complete machine、Quality monitoring of the whole process and the whole process of after-sales products、Administration、Statistics and analysis,The quality management of the whole life cycle is realized.。

Around the physical and chemical test、Special quality control、Major events、Three packages in the market、Quality traceability、Product evaluation and other full-service,The system will perform the automation、Process management,And for the cost of quality、System、Tooling、Fault library、Inspection standards and other resources,Standardized management is implemented.。Through technical means,Supported by the system,Implementation of all processes、Form、Task、 Logic 、Information management of algorithms and other aspects。

Strong Union Runs out of Quality Management Acceleration

Applying Technology to Integrate Quality Management Resources、Optimize the quality management process,Rapid Transmission of Quality Information by XCMG Scraper、Response and Scientific Analysis,Quality information provides a reliable basis for quality decision-making at all levels.,Become the key to improve the quality management level。

Quality management system through andPDM、SAP、DSCIntegration and interaction of ten systems,Further improve the efficiency of quality management,Break“Information Island”Question。Integration and interaction between systems to receive technical documents、Quality Management of R & D Review、Drawing process review and technical change management;Realize the penetration management of supplier access and quality control;Realize the collection of market quality problems、Statistics and analysis,And automatic online control of that quality of the whole manufacture process.、Early warning、Dynamic statistics and analysis,Achieve efficient quality traceability、Precise。

At present,XCMG Scraper Quality Management System has covered 16 business modules related to quality.、159 business processes,Visualization rate of quality control reaches 100%,Technology change execution efficiency improved by 55 percent%,Inspection task distribution accuracy rate 100%,The work efficiency of inspectors has increased by 22 percent.5%,Further achieve the purpose of reducing cost and increasing efficiency。At the same time,Encourage employees to make suggestions and suggestions,Achieve full participation in quality monitoring and quality improvement,Promote continuous improvement of quality management system,Comprehensively improve the ability of quality business management and control and core competitiveness。

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