July 27, 2023
National Infrastructure、Spring Tide Rises Again, Shanggong Machinery, Environmental Protection, New Construction Method and Equipment Jointly Attack Again, Three Sets of Static Drilling and Rooting Construction Method Machines Stand Strong、Platoon down.“Take root”Made for Huahong( Wuxi )Ramming base platform of engineering project、Erect columns and beams
As the fifteenth economic center city in China,,Wuxi's manufacturing industry is strong,It is the main manufacturing base in the Yangtze River Delta region.,In the near future,Made by Huahong( Wuxi )The second phase manufacturing base is under intensive construction.,As the main force of pile planting in this project construction, 3 sets of Shanggong machinerySDPSeries of static drilling and rooting machines and equipment come together,Collaborative work,Constantly challenge the construction limit,Efficient and stable escort for the project。
▲Project site
Made by Huahong( Wuxi )Total floor area of the project 11. 40 thousand ㎡,Total construction area: 530,000㎡,There are 33 monomers.,Contain:Main production plant、Power House、10 warehouses、4 corridors、2 pipe galleries、7 pipe bridges、Underground pedestrian passage and other single buildings。After the completion of the project,It will build a world-class integrated circuit industry cluster for Wuxi.,Deliver more robust“Core”Power。
▲Construction site
The pile foundation of the manufacturing base project is constructed by static drilling and rooting method.,The consumption of rooting piles is 160,000 meters.,3 sets of Shanggong machinerySDPRig of series static drilling and rooting method forms 20 piles in a single day(Pile depth 21m)、17(Pile depth 52m)High-efficiency pile-planting construction operation,100% customer recognition,The equipment can be matched during operation.JB160M、JB170M、JB180MConstruction of double guide rail walking pile driving frame。
▲Construction siteAs a completely independent research and development of green environmental protection of Shanggong Machinery、A New Generation of Pile Foundation Construction Equipment Suitable for Static Drilling and Grounding Construction Method,Go to workSDPThe main parts of the series of static drilling and rooting machine adopt international famous brands.,It has a large torque,The drilling depth is large, High technology content,The reliability is good,High construction efficiency and the like,Its performance has reached the international advanced level.。▲Construction site
Introduction of Static Drilling Grounding Method
The static drilling and rooting method is to use the static drilling and rooting pile drilling machine to drill holes.、Whole course mixing and bottom expansion,Finally, the precast pile body is implanted.,Pretensioned prestressed concrete bamboo pile(PHDC)、Pretensioned prestressed concrete pipe pilot(PHC)、Prestressed concrete pipe pile with composite reinforcement(PRHC)Different specifications、Various combinations of models to meet design requirements,And press Drill、Reaming、Grouting、Pile foundation construction method for implantation and other processes。
Characteristics of construction method:
●No soil squeezing,No vibration,Low noise;
●And that pile quality is good,The elevation of pile top is fully controllable.;
●Very strong vertical compression resistance、Withdrawal and horizontal load resistance;
●And that discharge of the slurry is less;
●It has good social benefit and popularization value.。
Scope of application:
●Applicable to various seismic fortification intensity area,Adapt to the pile diameter:500-1200mm;●Cohesive soil、Silt、Sandy soil、Fill soil、Broken(Gravel)Stone, soil and geological conditions are complex.、There are many interlayers、Uneven weathering、Rock strata with large changes in hardness and softness,Maximum buried depth:90m; When the construction site is adjacent to a building(Structures)Or underground pipelines and other engineering facilities,Use other pile types,When adverse effects will be caused;●The top elevation of pile end bearing layer varies greatly.,When the length of the pile is difficult to determine accurately,The construction site is not available,Conditions for cast-in-place concrete or works in which the quality of cast-in-place concrete is not easily guaranteed;●Works with restrictions on the discharge of large quantities of slurry;●The design requires that the bearing capacity of a single pile is large.,When the technical and economic indicators and construction conditions are superior to those of other pile types.。
▲Construction process of static drilling embedded pile
SDPIntroduction of Static Drilling and Grounding Machine
SDPSeries of static drilling and rooting drilling rigs are the technical advantages of deep mixing drilling rigs developed by Shanggong Machinery Co., Ltd., which have been accumulated for many years,Completely independent research and development of a new generation of drilling rig products suitable for static drilling and rooting construction method。
Characteristics of construction method:
1.Adopt advanced hydraulic bottom expansion technology,The diameter of the underreaming is 1 of the diameter of the borehole-1.6 times,The bottom expansion height shall be 3 times of the borehole diameter.,And adopt advanced hypogynous machine software history data record way.,Record and analyze various data during construction,Forming a corresponding data curves。
2.Adopt intelligent construction management software,Intelligent touch screen mode is adopted for control,Real-time monitoring of construction process,Ensure the construction quality,All construction data are clearly reflected on the display and automatically stored.,It can be output and printed。
3.The operating system is provided with a power loss 380VAutomatic shutdown procedure,And ensure that that machine does not crash in the use process of the drilling machine,、A condition in which data is lost due to a power failure。4.The motor is started by soft start.,The soft starter itself has various motor protection functions.,Uch as undervoltage、Phase loss、Phase sequence、Overload and other protection。5.Reliable technical performance of hydraulic bottom expansion,Adopt hydraulic components with excellent quality,Make sure that at a depth of 80mDown,Normal operation of hydraulic bottom expansion。
Advantage of static-drilling embedded pilot
Low-noise drilling rig shall be used for static drilling of embedded piles.(Static drilling)、 The precast pile is completed by the embedment method(Pile planting)Pile foundation technology,It is a master of modern pile foundation technology.。After years of popularization and application,,It is green and environmentally friendly、Energy saving and emission reduction, etc “ many、Hurry up、OK、 Province "Its remarkable advantages have been highly recognized by all sectors of society.。
Characteristics of construction method:“many”●Through the use of bamboo piles、Combination of various pile types such as composite reinforced pile and enlarged bottom、Grouting technology,Reatly improving the compression resistance of the pile foundation、Pull-out resistance、Horizontal bearing capacity;●Applicable to various geological conditions,Pecially high load bearing、Pile foundation required by dynamic load。
“Hurry up”
●And that construction efficiency is high,Single machine can sink pile more than 300 meters per day,The economic benefit is higher than other pile types.;●Current through the rig,Change of bearing stratum can be detected,No pile cutting is required;●Optional and simple、Quick,Mechanical connection with reliable performance,Ensure the reliability of pile extension and the high efficiency of construction。
“OK”1.Factory prefabrication of pile materials,The quality is guaranteed;2.Construction by burying method,No soil squeezing,The pile body shall be free of damage;3.Intelligent construction,Equipment full-automatic monitoring,Ensure the construction quality; 4.Pile shaft and pile joint are protected by cement soil, And that corrosion resistance is improve;5.Green and environmental protection,It fundamentally solves the problem of slurry discharge in engineering construction.。
“Province”Compared with bored pile under the same condition:1.Water saving(Construction water saving 90%); 2.Energy saving(Construction energy saving 40%);3.Emission reduction(Slurry discharge reduced by 70%); 4.Time saving(Construction efficiency increased by 50 percent%);5.And that cost is save(Project cost saving 10%-20%); 6.Reduce carbon emissions by 50 percent%Above。
▲Pile material of static-drilling embedded pilot(Bamboo pile)
▲Construction site of static-drilling embedded pilot
Face the future,Shanggong will firmly aim at the goal of double carbon,Continue to promote green products、Green manufacturing、Green construction, etc,Leading the green and sustainable development of the industry,Continuously create value for global customers。
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