The factory of Sany produces a large megawatt mainframe in three hours!
July 19, 2023
“10 days to complete the negotiation and signing、100 days to complete the first host offline、Completed and put into production in 177 days。”Chenzhou Intelligent Manufacturing Industrial Park of Sany Heavy Energy, which represents the speed of Sany，Make new achievements again，A large MW wind power host can be completed every 3 hours.。
Sany Chenzhou Intelligent Manufacturing Industrial Park is located in Chenzhou High-tech Industrial Development Zone, Hunan Province.，It covers an area of 455 mu，Contains the host、Hub、Three production lines of tower drum，The industrial park has applied advanced“Three presentations and four tables”Intelligent system，Through fusion“End”+“Cloud”YesAITechnology，Create a visual intelligence solution，Realize smart factory、Smart Park、The application of a series of intelligent solutions such as intelligent energy monitoring。
Mainframe factory through digital technology，Automatic preloading of yaw、The brake is automatically assembled、High integration of work stations such as automatic turnover of underframe，Reatly reduce the difficulty of material transportation in the production process，It not only improves the production efficiency，But also that plant area is save.。The plant covers an area of 2.30,000 square meters，The size of only three football fields.，In many new complete machine factories in China,，This area can be described as“Small and exquisite”。Just from the first impression.，It is hard to believe that this is a super intelligent factory with an annual capacity of 1000 large megawatt units.，It takes only 3 hours to produce a host.。Compared to a traditional factory，Increase the production per unit area of the plant by at least 1 percent.34 times。
Zhou Fugui, Chairman of Sany Heavy Energy（Right）、Li Qiang, General Manager of Sany Heavy Energy（Left）Jointly unveil the production line
Recently，Sany Heavy Energy Chenzhou Mainframe Intelligent Manufacturing Production Line 2.0 officially unveiled，This highly integrated mainframe production line with digital technology has unveiled the mystery.。And“China's first wind power 5GSmart Factory”——Sany Heavy Energy Nankou Intelligent Manufacturing Plant Mainframe Production Line Comparison，Digitalization of the plant、Intelligent、The degree of integration is upgraded again.，By improving the accuracy of the vision system、Optimize the mechanical structure、Enhance end-to-end synergy，Optimize and improve the production proces，Delivery time reduced by 30 percent%。In addition，Main engine production line uses 2 sets of large tonnageAGVFor transshipment，Production flexibility has been greatly improved，More flexible exception handling and host offline，The production capacity of the unit can cover 3MW-11MW。
Reliability of production process is the basis of product stability.。The factory has full traceability of the production process.，Materials are online all the way，Online management of key production data and other capabilities，AdoptAIIntelligent quality detection、Digital twins、Machine learning、5GAnd other advanced technologies，Fully control the production process，Ensure product quality。It is worth mentioning that，Under the trend of large-scale Wind Turbine，The weight and size of components are also increasing.，Increasing the difficulty of the assembly process，Some high-strength bolts are difficult to be tightened by manpower in a narrow space.。Sany Heavy can cooperate with multi-functional gripper and vision system through the use of robots.，Complete automatic greasing of bolts、Threading and tightening，And thread quality can be achieved、Automatic detection of greasing quality，Greatly improve product quality。
Future，Through automation、Digitize、Intelligent means，Lean manufacturing of wind power equipment will“Like adding wings to a tiger”。Sany Heavy Energy will continue to build Wind Turbines、Motor and blade“2.0 Lighthouse Factory”，Looking for wind power manufacturing“High quality、High efficiency、High flexibility、Excellent cost”The way of development，Continuously contribute the leading practical experience of intelligent manufacturing to the wind power industry。Realize for China“The carbon reaches the peak、Carbon neutral”And actively contribute to the world's clean energy transformation.。
