June 27, 2023
Rows of large Rotary Drilling Rigs are arranged neatly.,Tall drill pipes soar into the sky.,Highest Pile Frame in the world、Longest arm Excavator、The largest rear inverted mast Rotary Drilling Rig in the industry is also among them.……The reporter walked on the Shanhe Intelligent Debugging Field in Jingkai District, Changsha City, Hunan Province.,By this piece“Steel Forest”Deeply shocked,Can not help feeling that our country has become“Infrastructure maniac”Behind,Such innovative large-scale equipment has contributed a lot.。
And what's even more incredible is that,These giants“Optimus Prime”The Invisible Internet of Things、5GThe Internet and other technologies are tied up.,To the ends of the earth,Can be used by operators thousands of miles away through engineering equipment 5GRemote control takes over the remote operation control of the platform,In the emergency rescue、In dangerous places and other construction operations.。
Shanhe Intelligent Equipment Group, founded in 1999,With the rapid development of China's infrastructure and manufacturing industry, it has grown at the same frequency.,Now it has developed into the head enterprise of underground engineering equipment in China.,Top 50 Global Construction Machinery Enterprises、World Top 3 Regional Aircraft Leasing Companies、Selected as China's Top 50 Intelligent Manufacturing。
September 17, 2020,General Secretary Xi Jinping emphasized during his visit to Shanhe Intelligence.,Independent innovation is the life of an enterprise,It is the enterprise that climbs the slope and crosses the barrier、The root of development and growth;Key core technologies must be firmly in their own hands.。
In recent years,Keep in mind the earnest instructions of General Secretary Xi Jinping,Sunward Intelligence is accelerating its pace on the road of technological innovation.,Deep cooperation with China Unicom“5G+Industrial Internet”,Push 5G+Rapid upgrade of application equipment in various scenarios,Through digitalization, networking and intellectualization, Sunward Intelligence and the industry can achieve cost reduction and efficiency enhancement.、Safe and green high-quality development。
5GEnabling Intelligent Manufacturing to Climb the Heights Again
A few steel plates,Through automatic assembly、Transshipment、Positioning、Welding,More than 10 minutes later.,It becomes a complete Excavator arm.。Intelligent Workshop of Phase III of Shanhe Industrial City,The reporter saw the automatic flow of materials.,Precise docking of mechanical arm,RGV(Rail shuttle car)Flexible handling……Like a scene from a science fiction movie.。
Zhu Jianxin, deputy general manager of Sunward Intelligence, introduced.,In the third phase of Shanhe Industrial City, the intelligent workshop focuses on the construction of product automation production line and digital workshop.、Five intelligent production lines for the two key components of the Excavator boom and arm,Through the application of intelligent production line,The annual production capacity is 6 times higher than before.;The production cycle of an excavator is shortened by 50 percent%;The number of personnel can be reduced by 50 percent%。
Qian Kang, an intelligent engineer in Shanhe, told reporters.,These intelligent production lines have realized Unicom 5.GFull coverage of the network,The main equipment goes through 5.GNetwork connection。The core components have two-dimensional codes.,That is, identity,Scan the code to know where it is.。And all the data behind these intelligent production lines are collected in the middle stage.——“Xiangyun Platform”To carry out wisdom co-ordination.,Control the whole process of production links。
China Unicom 5G+MECCarried by the private network“Xiangyun Platform”,It is the wisdom housekeeper of the workshop.,The digital base of Sunward Intelligence is constructed.,Install for all kinds of mechanical equipment“An intelligent brain”。This clever“Housekeeper”It can separate the original management.、Research and development、Manufacture、Products、Construction and other links are fully integrated.,Formation based on mass data acquisition、Convergence、Service system of analysis,Realize all kinds of intelligent manufacturing equipment“Humanization”“Intelligent”。Uch as during aviation flight operations.,“5G+General aviation black box”It can upload the airspace data to the Sunward Cloud Platform.,And perform real-time data analysis,Adjustment of UAV flight status through platform assistance,Check the hidden trouble in advance,It provides reference for flight training and aircraft development.。
Talking about the original intention of enterprise innovation and transformation,Zhu Jianxin told reporters,From the beginning of its establishment,Sunward Intelligence insists.“Pilot innovation”Pattern。In recent years,Enterprises continue to improve the ability of independent innovation.,Recognize that the industrial Internet has become the key support for industrial innovation and transformation.,To promote industrial digitalization、Networking、Intelligent development is of great significance.,Therefore, the main direction of intelligent manufacturing is highlighted.,Accelerate the promotion of artificial intelligence、5G、Integration and innovative application of new technologies such as big data and high-end equipment,Explore the digital integration of product life cycle.“Zhi Zao”New model。Whether to solve the problem of insufficient supply of skilled workers、Stability of product quality,Or facing the goal of lean manufacturing to eliminate the problem of non-benefit-producing links?,“5G+Industrial Internet”Are all optimal paths.。
Driven by the digital strategy of Sunward Intelligence Frontier and with the full support of China Unicom,The company was awarded the first batch of Hunan Province“5G+Industrial Internet”Demonstration plant、Ministry of Industry and Information“5G+Industrial Internet”Demonstration project,And won the fourth session of the Ministry of Industry and Information Technology“Blooming cup”5GHonors such as the National Final Excellence Award of the Application Collection Competition,Become the benchmark of industry intelligence。
5GRemote Control Helps Build Smart Mines
At the gate of the excavator manufacturing plant in Shanhe Intelligent Industrial City,One marked China Unicom 5G logoThe remote control cabin is particularly eye-catching.,An excavator operator is remotely controlling a Rotary Drilling Rig 600 kilometers away at a construction site in Longyan, Fujian Province.。High-quality video pictures are transmitted in real time on the large screen in the remote control cabin.,The operator is in the operation cabin.,However, they can intuitively see all the details of the excavator's on-site operation.。
△Intelligent excavator remote operation remote control cabin in operation。
This is the world's first remote control 5 developed by Sunward Intelligence and China Unicom.G+Remote control cabin of intelligent rotary drilling rig,Accurately control that construction action of the rotary drilling machine,Time from command to device response reduced to 150msFollowing,It can provide accurate and fast remote control service.,Create an unmanned construction environment,Ensure the construction safety of operators。
General Secretary Xi Jinping during his visit to Shanhe Intelligence,Have watched the production line of intelligent remote control excavator。“Shortly after the general secretary's inspection,This product has been delivered in batches.。Now as long as there are 5GSignal,The use of intelligent equipment of Sunward Intelligence can achieve remote construction across tens of millions of miles.。”Qian Kang proudly told reporters.。
In addition to being the first in the industry to release 5GIntelligent rotary drilling rig,Sunward Intelligence with the help of China Unicom,Realize 5 in successionGTechnology in remote control excavator、Intelligent rock drilling rig、Engineering applications in smart mines and other fields,Effectively cracked the emergency rescue situation.、Difficult construction problems in high-risk and harsh environment。These intelligent equipment have been in Inner Mongolia one after another.、Xinjiang、Fujian、More than 30 mining sites, such as Guangdong, have carried out on-the-spot construction operations.。
“ Past ,Dig in a mine、High-risk application scenarios such as underground engineering,The construction is mainly operated by the staff on site.,Not only is the risk factor high,Operational risk is also high.。Nowadays,The daily operation of these devices is in automatic mode.,In danger、Emergency rescue and other situations requiring manual intervention,You can switch to the manual takeover mode.,Our operators can work remotely while sitting in the office.。”The working environment has changed from dangerous and harsh to cool and comfortable,The operators felt a world of difference.。This is of practical significance to solve the shortage of skilled workers and the upgrading of industrial workers in China.。
Behind this is China Unicom's gathering of data from different parks through cloud networking technology.,Connect mechanical equipment in different places,Concentrate on Sunward Intelligent Engineering Equipment 5GRemote control takeover platform,Take advantage of the HD images on the equipment、High-precision position and attitude sensor、Precision control unit,Realize remote control of high-end equipment with high telepresence across regions。
On this basis,Sunward Intelligence also cooperates with Unicom 5G+AR/VRSystem,Apply to personnel training、Auxiliary assembly in assembly process、Product display,Through“Digital twins”Operation process of rotary drilling rig restored by simulation technology,Digital way to achieve the inheritance of operational experience、Product marketing display,It effectively solves the high training cost faced by high-end equipment.、Training efficiency is low、Difficult to pass on assembly experience、Difficult refinement of assembly process, etc.。The reporter sits on the 5 in the intelligent factory building of mountains and rivers.GSimulation Training Remote Control Cabin Experience Driving Technology Training,Four 270-degree ultra-high definition circular screens and pictures in front of us are comparable to the real scene.,And the body feels the turn.、Vibration、Speed and so on are like being personally on the scene.。Hou Zhouping, Shanhe Intelligent Engineer, introduced.:“This real-time updated simulation training has not only increased our assembly efficiency by 30 percent%,But also reduce costs 30.%。”
△Journalist Experience 5GSimulation Training Remote Control Cabin Driving Technology Training。
Based on its own prior experience,Sunward is the general conTractor of the project.,Jointly with China Unicom and other partners to develop“Open-pit Intelligent Mining Equipment and Integrated Management and Control System”,It has been successfully applied in Tengyuan Coal Mine.,Real-time visualization of production data is realized.、Safety management and control is refined、Intelligent production scheduling、Unmanned transportation and metering、Production decision-making is scientific,Reduce personnel by more than 50 people,Productivity improvement 15%,Combined cost reduction 26%,Reduce emissions by 5,000 tons per year,Realizing green for open-pit coal mines in China、Intelligence、The new mode of unmanned mining provides ideas.。
△Working site of Tengyuan Coal Mine。
That's all,5GButterfly effect caused by smart devices and applications under support,It is gradually setting off an intelligent storm in the upstream and downstream of the whole industry.。
On the vast open-pit coal mines in Inner Mongolia,NKH135 mine car with its excellent performance and efficient operation ability,Become a beautiful scenery in the mining area.。The drivers praised one after another.:“This car works
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