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Zoomlion's "Lingzhi" Mixing Station Has Been Renewed and Upgraded, More Than 20 Innovative Technologies Have Been Revealed!

June 16, 2023

Guangdong、Zhejiang、Jiangsu、Anhui、Xinjiang……From Zoomlion“Ling Zhi”Since the release of the new products of the mixing station,It has frequently triggered a rush to buy all over the country.,Achieve comprehensive performance upgrade with more than 20 innovative technologies,It is favored by customers。What are the highlights??Today, the editor will take you to find out.。

1、Efficient 

Materials are being prepared、Stir、Three links of concrete unloading,“Ling Zhi”The mixing station is leading step by step,Achieve 12% faster per tray than peerss,Productivity improvement 20%。

Material preparation link,Seamless aggregate preparation technology,Optimize the feeding algorithm,Nsure that no material is stacked in the process of belt conveying,There is no gap,Maximize efficiency。Zoomlion's patented composite ribbon efficient mixing technology,Stir faster and more fully,Efficiency increased by 15%。

Different Mixer Truck Volume、Concrete grade,Different requirements for concrete unloading speed。“Ling Zhi”Flow Matching Technology of Concrete Unloading in Mixing Station,Using image recognition and control technology,Can be changed according to the concrete liquid level at the feed inlet,Automatic matching of concrete unloading speed,While ensuring no spillage,Fastest discharge。

2、Precise 

Quality,It is the lifeline of the enterprise.。“Ling Zhi”Raw material inspection in the mixing station、Material measurement、Precise control of three links in concrete finished product inspection,The qualified rate of concrete quality can reach 100%,Let the customer rest assured。

01

Raw material testing:

Initiate the online detection technology of sand moisture content,Application of microwave and image recognition,The error is less than 0.5%,The system automatically adjusts the production ratio according to the detected values,Ensure the consistency of concrete quality。

02

Material measurement:

High-precision measurement technology,Floating weighing structure is adopted、Coarse and fine metering、Drop self-learning, etc.,Fully ensure the quality of concrete。

03

Inspection of finished Concrete Products

Homogeneity real-time detection technology,AdoptAIVisual fusion algorithm,Combined with original“Homogeneity index”Model,Real-time recognition of concrete status,Adaptive adjustment of mixing time,Make sure the concrete is qualified before taking it out of the pot.。

3、Environmental protection 

During the operation of the mixing plant,Host energy consumption ratio 40%Above。Zoomlion Initiates Permanent Magnet Frequency Conversion Drive Mixing Technology,Automatically adjust the mixing frequency according to the load,Reduce energy consumption by approx. 14%。

Based on thousands of application cases of environmental protection equipment,Intelligent dust suppression technology combined with powder bin、Powder intelligent centralized conveying technology,Customize the overall solution of environmental protection system for customers,BuildLow dust、Low noise、Zero discharge of waste water and waste residuesA green park。

4、Intelligence 

“Ling Zhi”Overall solution for intelligent park of mixing station,Intelligent management of raw materials、Intelligent production、Intelligent operation in one,Help customers improve management efficiency、Reduce operating costs。

01

Raw material management:

Unattended weighbridge,Automatically complete the weighing of raw materials、Unlock、Loading,Realize unattended operation。Aggregate、Intelligent management of powder inventory,Three-dimensional laser scanning、Digital twin imaging、SMD weighing and other technologies,Reduce material loss,Precise supply。

02

Intelligent production:

Multi-control technology of one machine,Under normal circumstances,One operator can simultaneously control 2-6 production lines。All-weather real-time monitoring of belt running position,Automatic alarm reminder,Liberate manpower,Ensure reliable operation。In the event of an accidental sensor failure,It's okayRealize emergency production on the spot,Ensure continuous and uninterrupted。Fast positioning at the same time,Accurate diagnosis of fault type,And that maintenance efficiency is improve。

03

Intelligent operation:

WithIntelligent scheduling、Intelligent logistics、Intelligent settlement, etcMulti-site collaborative management,Improve equipment utilization and management, operation and maintenance efficiency,Promote digital transformation of the industry,Significant reduction in operating costs。

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In addition,“Ling Zhi”The mixing station isInstallation lead time、Dust removal efficiency of the main building、Digital debugging、Intelligent monitoring system, etc.All aspects have been fully upgraded.,Take technology as the engine,Take innovation as a breakthrough,Continuously empower customers for benefits and development。

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