Products Center
More Products

Sany 8000 Integral Asphalt Mixing Station: "King of Production Capacity"

April 25, 2023

【Original Report of China Road Machinery Network】Mixing cylinder up to 8t,The maximum production capacity of the all-in-one machine reaches 600t/h,Among them, the maximum production capacity of the original machine reaches 400t/h,The maximum production capacity of the Recycling Machine reaches 240t/h,Calculated based on an average annual output of 400,000 tons of raw materials,Annual production of 3 more than other brands.20,000 tons of recycled materials,By saving fuel、Asphalt and other costs create an additional profit of 3.58 million yuan for users.。This is the 8000 integral asphalt mixing station launched by Sanyi Road Machine a few days ago.(SLZ5030),Adopt 5000-type Asphalt Mixing Plant、3000 type heat regeneration integrate structures。So,This one“Big Mac”What are the characteristics??What is the story behind its birth??The other day,China Road Machinery Network Enters Sany Hunan Changde Intelligent Industrial Park,Reveal the answer。

Be known as“King of production capacity”SANY 8000 integral Asphalt Mixing Plant

8000 Asphalt Mixing Plant came into being.

It is reported that,A large amount of waste asphalt is produced every year in the maintenance of expressways and national and provincial highways in China.,This part of recycled materials is an important part of circular economy.,If it is not dealt with in a timely and effective manner, it will not only waste a lot of resources.,It will also cause secondary pollution of the environment.,However, the existing recycling technology and recycling methods are difficult to support the full use of these recycled materials.。At the same time,Part of the material production enterprises mainly providing asphalt concrete are in urgent need of a strong production capacity.、Asphalt mixing plants with large production capacity to meet the supply and demand of the market,This provides conditions for the birth of super-large asphalt mixing plant.。

Hunan Changde Sany Machinery Co., Ltd.

Wang Liangchu, director of Sany Asphalt Station, introduced.,Sanyi Road Machine 8000 Asphalt Mixing Station is composed of 5000 type original machine and 3000 type Recycling Machine。Its research and development difficulties are not in the original vitality of the 5000 model.,But on the regeneration machine of Model 3000.。Because the biggest Recycling Machine in the market before is the 2500 model.,Now Sany is going to produce a 3000 model of recycling machine.,It is really difficult in technology.。For technicians.,The biggest bottleneck encountered in the research and development process is how to determine the way of heating and the size of the drum.。The downstream roller is larger in size than the upstream roller,After the regeneration machine of Model 3000,The size of the drum is out of the scope of supply。The heating form in the drum is simulated.,The layout and shape of the blades in the drum、After a series of studies on quantity and layout,,The length of the drum and the diameter of the drum are increased by the Trinity Road Machine.,And the blades in the drum are rearranged.,So that that good effect is obtain。

Sany Hunan Changde Lighthouse Factory

TrinityC8 Hot Reclaimed Asphalt Station

In the case of guaranteeing higher production capacity,TrinitySLZHow does the 5030 asphalt mixing plant ensure the stability and reliability of the product??Wang Liangchu said,The reliability of asphalt mixing plant products and the stability of output are directly related to the supply speed of back-end materials.,So,When users choose and purchase equipment,The primary concern is the stability and reliability of the product.。He further analyzed.,In fact, to ensure the reliability and stability of products, we must first pay attention to two factors.:First, whether the recycled materials are heated in place,Second, whether the grading ratio is accurate.。After careful analysis of the characteristics of recycled materials,,The drum has been lengthened in a targeted manner,In fact, the heating time of the recycled material is lengthened.,Thereby ensuring the temperature of the regenerated material;In order to strictly control the grading ratio,,On the one hand, Sanyi proposed that customers should classify all recycled materials.、Zoned stacking。On the other hand, all the purchased materials are carefully analyzed and compared.,According to the gradation of recycled materials, the matching of new materials and the gradation ratio of recycled materials are determined.。Thus,Through these two ways to ensure the quality of finished materials.。

Efficient+Precise+Energy-saving 8000 asphalt mixing station has many points of view

According to Wang Liangchu,This SANY 8000 integral asphalt mixing plant has five technical characteristics.:One is the use of boiling and efficient stirring technology.,The stirring efficiency is improved by 20 percent%;The second is to adopt efficient drying technology.,Improves drying efficiency by 15 percent%;The third is to adopt high-efficiency combustion technology.,Improves combustion efficiency by 15 percent%;Fourth, the use of ultra-high precision measurement technology.,The error of oil-stone ratio is lower than 0.1%;Fifthly, the regeneration anti-sticking and wear-resisting technology is adopted.,And greatly improve that service life of the product.。

In addition,Efficient、Precise、Energy saving is also Trinity.SLZThree significant advantages of 5030 asphalt mixing plant。

High efficiency refers to the high productivity of the whole machine.、The reproduction capacity is high,It has 8tSuper large capacity mixing main machine,2200㎡Large dust removal area。All-in-one machine production capacity up to 600t/h,Reproduction capacity up to 240t/h。

Precision refers to the application of measurement technology pioneered by the industry。It is the first in the industry“Pulse jitter”+“Big and small doors”Discharge,Accurate measurement、“Three gears and three speeds”And“Automatic fall compensation”Performance of。Bitumen-aggregate ratio deviation is less than 0.1%,Industry-leading measurement accuracy。

Energy saving means that the fuel consumption of the machine is low.。Equipped with self-developed flue gas direct-fired environmental protection Burner,Adopt target nail type high-efficiency medium atomizing spray gun,Fuel consumption as low as 5.5kg/t,Far below industry standards。

Intelligent deduction“Big guy”Also have“Great wisdom”

He who begins with a sharp start will end with a sharp end,The winner starts from the beginning。As the most innovative enterprise in China's construction machinery industry,In less than 40 years since its establishment, Sany has relied on pioneering and innovative efforts.、Pragmatic and enterprising,It has become a legend that can not be duplicated in China and even in the global construction machinery industry.。Concrete Machinery ranks first in the world,Excavator sales accounted for 15% of the global market share in 2020%,Ranked first in the world,Crane、The sales volume of rotary drilling is the first in China.,As for the national champion of individual products,,There are countless global champions.。Sany is the first construction machinery industry to set foot in intellectualization.、Driverless enterprise。Its driverless R & D and application are at the leading level in the industry.。In recent years,Sanyi Road Machine is becoming intelligent、Continuous breakthroughs have been made in unmanned construction.。Xiao Zhengwen, general manager of Sanyi Road Marketing Company, pointed out.,Although the Road Machinery industry is small in scale,,But highly professional.,It is a fully competitive industry.。Sany Asphalt Mixing Station is positioned to face different scenarios.,To provide customers with a full range of services,To intelligence、Unattended direction development,Make every effort to build“Many in one、Unattended、Intelligent synergy”The platform。

It is a high-performance super-large asphalt mixing station developed by Sanyi Road Machine for large-scale maintenance and asphalt mixture production enterprises.,In the development process of Sanyi Road Machine, many intelligent elements have been added.,Make it have extraordinary ability.,Deduction“Big guy”There is also great wisdom.。

SLZ5030 integral asphalt mixing plant

This mixing station can be equipped with asphalt intelligent management and control system.,Realize asphalt、Heavy oil、Automatic heating of diesel oil and other media,Automatic detection of material temperature and level、Automatic can-changing, etc.,No need for manual on-site operation。Configure intelligent weighing system,Mobile Internet technology,Submit weighing plan on WeChat,Eliminate or reduce manual entry;The Internet of Things technology is adopted、Automatic identification of Vehicle number、Automatic metering、Tickets are issued automatically,Reduce personnel and increase efficiency;Cloud data,Reminders can be viewed in real time,Time saving and high efficiency。In addition, the intelligent management and control system of asphalt mixing equipment(ERP)Function Override Material Purchase、Warehousing of raw materials、Production monitoring、Application scenarios such as finished material delivery and front field electronic sign-in,Achieve procurement-Production-Digital management of the whole sales process。In addition,There are also predictive maintenance and intelligent backtracking systems for users to choose from.。

TrinityERPSystem diagram

Wang Liangchu stressed,Intelligent application is based on the needs of users.,In order to solve the pain points in customer use.,For the purpose of creating value for customers,This is the foothold of Sany's intelligent development.。

In Xiao Zhengwen's opinion,Product development must be guided by the needs of users.。The representative work of the fourth generation asphalt mixing station launched by Sanyi Road Machinery in 2017—C8 Asphalt mixing plant,At high capacity、High precision,Energy saving and environmental protection have formed the first wave of sales boom of asphalt mixing stations.;The second wave is the introduction of the original recycling all-in-one machine.,SANY integrated design of original machine and heat reGenerator,DevelopedSLZ4000 integrated asphalt station solves the pain point of thermal regeneration and improves the production capacity of the whole machine.,Formed a second wave of sales boom.。In his opinion,With TrinitySLZAppearance of 5030 integrated asphalt mixing plant,It may form the climax of the third sale.。“Only by firmly occupying the commanding heights of technology,Leading the development of the industry。”Xiao Zhengwen emphasized。

Since TrinitySLZAfter 5030 Asphalt Mixing Station was officially released and introduced to the market,With its super high production capacity and comprehensive cost performance, it has won wide attention in the industry.,Become a hot product in the market。According to relevant sources.,If the project is first milled and then backfilled,The highest proportion is 35.%,There is no extra material.,There is no waste.。TrinitySLZThe addition ratio of 5030 is 37%,It's just right,No need to transport recycled materials from outside,Just finished the cycle。Take an annual output of 400,000 tons of asphalt as an example.,TrinitySLZ5030 Asphalt Mixing Station can bring an additional profit of 3.58 million yuan to customers a year.,Its production capacity is high.、The ability to attract money is amazing.。

TrinitySLZ4000 original recycling integrated asphalt station won the annual product of China's construction machineryTOP50 prizes

From the first generation of asphalt mixing plant to achieve a faltering start from scratch,To complete the research and development of the eighth generation products with high quality and efficiency.、Production and sales,Leading the industry with leading technology and product quality,In a short period of twenty years,Sanyi Road Machine has realized several updates of asphalt mixing station products.。From being known as“Money Printing Machine”TrinityC8 Asphalt mixing plant to have“Energy-saving king”It's calledH8 Environmental protection asphalt station and then to have“King of productivity”TrinitySLZ5030 Original Regeneration All-in-One,The renewal speed of Sanyi Road Machine products is getting faster and faster.,The interval is getting shorter and shorter.,More and more surprises are brought to users.,It fully demonstrates its precise grasp of the market and strong ability of independent innovation.。

As the world's largest production base of asphalt mixing equipment,Changde Sany Machinery Lighthouse Factory has a strong production capacity、The level of automation is amazing.,Annual output of more than 200 sets of asphalt mixing station。Not only in the field of asphalt mixing equipment,Sanyi Road Machine in Paver、Rollers and other products also take the lead.,We also have reason to believe,From catching up、And run again to the leading Trinity Road Machine.,Hold on“Quality changes the world”A historical mission,The desire to contribute a world-class Chinese brand of road machinery to the cause of global highway construction and maintenance can be realized as soon as possible.!