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Extraordinary Decade ⑥ | XCMG's Core Components Contribute "Hard Core Power" to China's Equipment

December 05, 2022

High-quality development is the distinct theme of China's manufacturing industry in the new era.,A decade of rapid growth in the mainframe industry,XCMG's Prospective Layout of Key Core Parts Industry,Invest a hundred times in the spare parts industry,Lead development with innovation、Using technology to drive change,Support China's equipment manufacturing industry“A hard backbone”In the meantime,More with a heavy fruit.,Pragmatic innovation written for this extraordinary decade,A footnote to forge ahead。

“Forge”Build for ten years
Polish the core of heavy equipment with ingenuity

Near the equator, in a hot, dry part of Australia's Pilbara region,、The external temperature is 37℃More than in the mining area.,A super-large tonnage Excavator has been working continuously for 10000 hours without failure.,Its supporting hydraulic cylinder is one of the overseas export products of XCMG Hydraulic Division.。

Severe working conditions are right.Reliability of Key Actuator Hydraulic CylinderExtremely demanding,However, the super-high quality threshold did not baffle the core components of XCMG.。An Australian mining area equipment director said this when talking about XCMG hydraulic cylinders.:


Failure-free service time of hydraulic cylinder in China,Some international first-line products may not be able to achieve.,XCMG's spare parts products are excavated by us in China.‘Ruby’!

As the leading enterprise of hydraulic parts in China,Hydraulic Division of XCMGExcavator cylinderR & D dates back to 1994.。Facing a series of technical gaps at the beginning of the industry,From“Draw your sword and look around”At a loss、Up to now, the product strength has entered the international front line.,On this long March of technology,XCMG Hydraulic did not flinch.,Slow and steady。

  

Development and application of new materials、Technical transformation of key process、Benchmarking Research of Benchmarking Product……Through the efforts of nearly ten years,XCMG Hydraulic is not onlyMaster a large number of key core technologies,MoreDriving the upstream and downstream industrial chainAdvances in basic technologies,Stand firm in the market with differentiated products。

   

Finally, in early 2015,Prepared under the auspices of XCMG Hydraulic《Seamless Steel Tubes, Precision, Cold-Drawn or Cold-Rolled, for Hydraulic and Pneumatic Systems》The national standard was officially released,It not only provides an important technical basis for the field of cold-drawn tubes in China,,It also makes China“Large tonnage、Long stroke、Thin wall and light weight”The manufacture of oil cylinders has really become a possibility.,It plays a positive role in promoting the rapid development of the industry.。

Nearly ten years,From large tonnage to super large tonnage,Crane industry continues to set new records,And the pace of XCMG's hydraulic exploration has never stopped.,FinishFrom 8 tons to 2600 tonsAll-terrain crane cylinder full-spectrum matching,Round after round.“Tough battle”Let Xugong“Long and thin wall”The oil cylinder won one game after another.“Leading technology、Use without destruction”Yes“Beach landing”。

  

It is also one of the other major manufacturers of core components of construction machinery.,XCMG Transmission in the Past Ten Years,On the guarantee of resource allocation、On the optimization of the system process、On the construction of post-market support,Continue to build the whole staff、The whole process、All-round fine management capability,Be rated“The State Focuses on Cultivating Specialization, Speciality and Innovation‘Little giant’Enterprise”Is the best proof.。

“‘Leading technology、Use without destruction’It is the gold standard of action for Xu workers.,It is also the cornerstone of forging high-quality products in the core parts industry.。Whether you're new,Or an old man,Must be willing to go down‘Hard work’、Sit down‘Bench warming’、Bold‘Eat crabs’……”This is the quality system of XCMG Transmission.“Old soldier”Speech at the retirement ceremony。Sink down and strive for perfection in one thing,Transmission in XCMG,Such craftsman spirit can be seen everywhere.。In recent years,Xugong not only pays attention to technological innovation to win the market in the core parts industry,Pay more attention to internal management and improve efficiency。

  

With the overall strength of XCMG Backhoe Loader supporting XCMG transmission box bridge reaching the international advanced level,,Sell to the global market,It Is Urgent for XCMG Transmission to Deeply Understand the Needs of Overseas Users。Early March 2022,For the first time, the company was set up to include marketing personnel.、Technical Engineer、Joint visiting team including service engineer team,It lasted 16 days、Travel 7922 kilometers,Visited the state of Paraná in southwestern Brazil.、State of Santa Catarina、11 key customers and 2 agents in Mato Grosso do Sul and Rio Grande do Sul,The adaptability of the transmission system under different working conditions is investigated on the spot.,Only to enhance customer value with more advanced technology。

  

“Transmission of XCMG、Drive Axle Solves Global Condition Adaptability、Compliance with standards and regulations、Internationalization problems such as advanced product benchmarking,Because of itHigh cost performance、High reliability、High comfort,Favored by overseas customers!”Feedback from a Brazilian agent。

Facing the fierce market competition,In the new decade,XCMG Transmission will always keep pace with the times,Along“Specialization and innovation”The path of development,Actively build brand quality,With hard core strength,Forging“Quality”Vanguard

“Zhi”Build for ten years
Industrial upgrading is accelerating.
After 15 seconds of dedusting in the air shower,To gain accessEnclosed thermostatic workshop,Look around,The machines in the workshop are working in an orderly way.,But I can't see many workers.——Here it isXCMG Hydraulic Valve Intelligent WorkshopA production scene。

 

To build an industrial system of high-end hydraulic components,In 2011, XCMG began to enter the field of high-end hydraulic valves.,Now the total investment is 500 million yuan.“High-end hydraulic valve intelligent manufacturing and industrialization project”Built in Hydraulic Division of XCMG。Intelligent three-dimensional warehouse、Machining automation line、AGVLogistics and distribution、Visual recognition technology……A series of cutting-edge intelligent manufacturing technologies are realized one by one.,It not only lays the foundation for the quality traceability of the whole life cycle of hydraulic valves,,It also enables enterprises to have international leading intelligence.、Digitize、Automatic full process production and manufacturing capacity。

    

In such an intelligent manufacturing“Confidence”Under the support,XCMG hydraulic valve industry has gradually become the industry benchmark of intelligent manufacturing.,Products from the previous single series to expand toAPV、XPV、XOV、XSV、JFCEtc5 series,The scope of application extends to engineering.、Environment、Marine engineering, port machinery and other fields,It has grown into a state-level high-tech enterprise and a provincial specialized, special and new small giant enterprise.,Won“Jiangsu Demonstration Intelligent Workshop”“Jiangsu Industrial Internet Benchmarking Factory”And other honors。

  

Xugong“Zhi”Make,Beyond imagination,In addition to the intelligent workshop for hydraulic valves,When you walk into the production line of XCMG Transmission Automatic Electronic Control Transmission,Only 9 digital presses、7 electric tightening machines、2 sets of clearance measuring instrument、2 sets of running-in test bench,17MESAcquisition terminal、1 set of loading and unloading robot、1 setAIThe visual gluing robot is busy putting boxes and shells.、Component“Eat”Into the production line。“24-hour operation of the production line,It can assemble 50 electric control boxes a day.。”Introduction with a smile from the operator,In case of previous manual operation,The efficiency is only 1/3。With the automation of the assembly process of the fully automatic electric control gearbox,、Visualization、Informatization,Assembly consistency has also improved several levels.。

  

Fully-automatic electrically-controlled gearbox realizes intellectualization、Automated assembly,It is just a microcosm of XCMG's intelligent manufacturing practice.。Focus on the development of new industries、Intelligent manufacturing and other capabilities to enhance,From 2019 to 2021, XCMG Transmission has successively invested 2.500 million yuan,Introduce a digital heat treatment process production line、9 intelligent production lines、13 sets of FMC、120 high-end digital machining centers,The overall digitalization rate of manufacturing equipment reached 95 percent%Above,At present, it has the ability to manufacture high-precision gears.、High precision box processing capacity、Heat treatment processing capacity,To lay the foundation for the transformation and upgrading of the scale and product structure of XCMG's transmission industry,And has been rated as“National high-tech enterprise”“Jiangsu Intelligent Manufacturing Demonstration Workshop”“Four-star Shangyun Enterprise in Jiangsu Province”“The most influential brand in China”

“Zhi”Build and drive the future、Nuclear“Core”Lead the future。Xugong now,It has changed its weak foundation in the field of high-end core components of hydraulic and transmission.“Like a lump in the throat”Status。A new decade,Xugong will always aim at the dual opportunities of green development and industrial transformation.,Take the lead in the development of digital economy、Write a more beautiful XCMG answer on the answer sheet of industrial upgrading in key areas,Continuously contribute to China's equipment“Hardcore power”,Show the world the more vigorous vitality of XCMG's core components!

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