October eleventh in the afternoon，World Economic Forum Releases New List of Lighthouse Factories in Global Manufacturing Sector，Sany Heavy Industry Changsha No.18 Factory was successfully selected，This is after Sany Heavy Industry Beijing Pile Machine Factory.，The second certified lighthouse plant in the global heavy industry。
Add another lighthouse！Sany Heavy Industry Co., Ltd.
Lighthouse factory，Be known as“The most advanced factory in the world”，It was selected by the World Economic Forum in Davos and McKinsey Consulting.，Exemplary“Digital manufacturing”And“Globalization 4.0”Demonstrator，It represents the highest level of intelligent manufacturing and digitalization in the field of global manufacturing.。
Including Sany Heavy Industry Changsha No.18 Factory selected in this batch.，At present, there are only two lighthouse factories in the global heavy industry.，They are all in Sany Heavy Industry.，Representing the leading strength of China's construction machinery industry。
The official website of the World Economic Forum describes the reasons for the selection of Sany 18 factory.：“In response to cyclical fluctuations in the heavy industry market、Challenges of multi-variety, small batch and heavy parts production，SANY makes full use of flexible automated production、Artificial intelligence and scaleIIoT，Establishment of Digital and Flexible Manufacturing System for Heavy Equipment。Finally, the plant capacity will be expanded by 123.%，Productivity increased by 98%，29% reduction in unit manufacturing cost%”。
The McKinsey Lighthouse Factory Expert Group, which conducted a field visit to Factory 18 in the early stage, agreed that，The Sany 18 factory is in the most difficult area.，With no precedent.，Get through the core technology with creative thinking，Very valuable。
Smart Factory！Leading the world in per capita output value
This July，Sany Heavy Industry quilt《MIT Technology Review》Selected as the year“50 Smart Companies”。Sany Heavy Industry Changsha No.18 Factory，Committed to building the global heavy industry“The smartest”The lighthouse factory。
Factory 18 covers an area of 100,000 square meters.，It is the first batch of intelligent manufacturing pilot demonstration factories of the Ministry of Industry and Information Technology.，By《The Wall Street Journal》Reputed as“Here lies the blueprint of China's future industry.”。Pump Truck produced by No.18 factory、Towing pump、The global market share of Vehicle-mounted pumps and other products has been ranked first for many years.，Help Sany Heavy Industry to become a veritable“The world's king of pumps”。
Industrial Internet platform based on tree root interconnection，At present，All 9 processes of Plant 18、32 typical scenarios have been implemented“Smart homework”。Director of Sany Group、CEO and chief engineer Yi Xiaogang said.，“Anything a computer can do.，No one is allowed to do it.”。
At factory 18.，Each pump Truck has an exclusive card from the raw material.“ID card”，ByMOM“Factory brain”Intelligent scheduling of the whole process，Realization“A piece of steel plate，One pump Truck out”All elements of intelligent manufacturing have landed.。
The 1,540 sensors and 200 fully networked robots throughout the plant generate more than 30% of the total output per dayTBBig data，It is equivalent to the mobile phone network traffic generated by a county with a population of 200000 in one day.。
The cutting and sorting of steel plates is completely handed over to the owner 3.DVisualAIRobot，Improve accuracy to 1 mm while，The cycle time is reduced by 60%，Material waste has been reduced by nearly half。
Workers are hardly seen in the welding center where sparks are flying.。Relying on arc-tracking technology，Long 3.7 meters，Weighing 2.The 6-ton pump truck turntable has been realized for the first time in the industry.“Grip-free grasping and welding”。
In the assembly center，Trinity“Old masters”Professional skills possessed，Be parameterized、Software into robot program，Boom as large as 70 meters long，Automatic assembly of screws as small as 2 cm，Exponential improvement in efficiency。
Machining center capable of mixed production of 163 kinds of valve blocks is the factory“Light off type”Demonstration unit of flexible production。With the help of digital twin technology，SANY Quality was originally only 0..Accuracy error of 1 mm，Refreshed to 10μLevel。
End-to-end logistics system，Automatic handling and loading and unloading of 101,320 different types of parts can be realized.，Up to 99% on-time delivery.2%，The lighthouse works efficiently.“Capillaries”。
Intelligent manufacturing brings a leap in production efficiency.。Compared with that before transformation，Capacity improvement of Plant 18 123%，Personnel efficiency improvement 98%，The overall automation rate rose to 76%，Up to 263 models can be produced。
2021，The per capita output value of No.18 factory is 1471.130,000 yuan，Benefit per 1 square meter 15.40,000 yuan，The two core data are the global heavy industry.“Lighthouse pole”。
Digital navigation！Achieving the benchmark of global intelligent manufacturing
Global Head of Digital Manufacturing at McKinseyEnno de BoerIt seems，The digital upgrade of the factory is already very difficult.，Digital experience expansion is even more difficult.，The reason many companies fail to digitize successfully，“They believe that digitization can not be applied on a large scale.，All without trying”。
And as early as 2018,，At the National Two Sessions“Represents a channel”Go，Liang Wengen, chairman of Sany Group, proposed to“Or turn over，Or capsize”Determined to promote the digital transformation of Sany。Same year，Sany was the first to start the construction of the lighthouse factory in the 18th factory.，Take the first step to explore the transformation of intelligent manufacturing。
Invest 500 million yuan，Breakthrough 55 key technologies，After conquering thousands of difficult problems，The project of No.18 Lighthouse Factory will be completed in 2020.，It has become the first lighthouse factory of Sany Group to reach production.。Many of its original technical solutions have been rapidly promoted in 45 other factories of Sany Group.，It has supported 4062 missions successively.、100000 person-time learning exchanges，Realize digital intelligence capability spillover。
Chairman of Sany Heavy Industry introduced to Wenbo.，At present，Sany 46 digital transformation factories are taking advantage of the cutting-edge technology of the fourth industrial revolution.，Build a blueprint for smart factories，Expanding Intelligent Manufacturing to the Upstream and Downstream Links of the Industrial Chain。
Future，Technology expansion and experience sharing through the global lighthouse factory network，SANY is committed to smart products、Intelligent manufacturing、Digital transformation of intelligent operation，Become the benchmark of intelligent manufacturing in the global construction machinery industry。
The industry generally believes that，The completion of Lighthouse Factory No.18，It marks that Sany has won the first chance in the fourth industrial revolution.，To“Lighthouse Enterprise”Step forward，And lead China's construction machinery industry to become“Lighthouse industry”Go global。
