September 16, 2022
The quality of concrete production directly affects the safety, stability and service life of engineering construction.,All the time,Zoomlion Mixing StationStick to itHigh standards and strict requirements,WithA series of intelligent technologiesHelp customers to enhance the brand and market value of concrete。
The accuracy of measuring system of mixing station is the key to the quality of commercial concrete。Zoomlion Mixing StationMetering parameter self-adaptive adjustment technique,Automatic adjustment without manual settings,Avoid the deviation of the ratio。Innovative and patented water-retaining design,RealizationThe front section quickly discharges water,High-precision water deduction of rear section,While ensuring the efficiency of water unloading,Improve the accuracy of water metering。
ZoomlionHigh-efficiency and accurate feeding control technology,It can be measured according to the target value and the drop height of the high-speed section.,Automatically match high and low speed switching time point,While satisfying efficiency,Improve the metering accuracy of ingredients。
Three-scale structure for standard configuration of powder,Cement、Coal Ash、Mineral powder shall be measured separately,Ensure that production does not lose material。ApplicationPrimary and secondary screw conveyor,Precise metering by means of the sub-auger provides metering accuracy of the admixture,Ensure accurate concrete proportioning,The quality is more reliable。
Quality control link of sand and stone raw material,Conventional mixing plants usually use periodic sampling.、Moisture content detection by drying and weighing,It takes a long time、Unable to detect online,And that workload is large。Some manufacturers in the same industry rely solely on contact moisture sensors.,Due to failure to identify material operating characteristics,It is easy to cause measurement error。
ZoomlionOriginal real-time detection technology of sand moisture content,Non-contact sampling is used,Using image fusion in combination with production signals,Extremely fast and accurate identification of material types,Realize that the measurement deviation of the water content is less than 0.5%,Measurement is fast and accurate.。At the same timeAutomatic adjustment of on-disc production ratio,There is no need to deduct water manually.,Guarantee quality stability as one。
At present,In most mixing stations, the concrete segregation degree at the discharge port is observed manually.,Judging by experience,Influenced by human factors。ZoomlionInitiate real-time homogeneity detection technology,Based onZoomlion patented host fast HD visualization technology,High-resolution and stable collection of concrete images inside the host,Real-time calculation and analysis of homogeneity index,The accuracy rate is 100%。The judgment result is automatically uploaded to the control system,Intelligent analysis by expert system,Adaptive adjustment of mixing duration,Ensure the quality is qualified。After the stability of homogeneity index reaches the set standard,The system immediately and automatically opens the discharge gate to discharge concrete,No need for manual operation。
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Accurate measurement of materials、Automatic detection of sand moisture content、Automatic inspection of finished product discharge……Zoomlion is original in research and development from many aspects.。Future,It will continue to be market-oriented.,Increase breakthroughs in core technologies in key areas,Realize for customersProduction automation control、High quality production of concreteEscort!
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