July 27, 2020
Now the resumption of work is coming, while the precision prevention and control of resa machine is also always in mind every customer, in order to ensure that the equipment performance after the resumption of work to achieve the best state, reduce the failure rate of starting up, please keep this resa equipment inspection and maintenance guide!
01, pump Truck start inspection project
Oil inspection:
check and replace
as appropriatechassis: engine coolant, engine, gearbox, axle oil.
install: whether the distributor box, rotary reducer, pump lubricating oil and hydraulic oil level are sufficient.
Security check:
check and adjust or lubricate
as appropriatechassis:
● operate and check: brake effect, clutch disengagement/coupling is normal.
● check: tire pressure, tire bolts, shaft bolts, rotary support bolts (mounting) fastening.
jacket:
Check whether the boom, legs, connecting rods, turrets and pins are cracked, deformed, loose or out.
Hidden trouble check
check and adjust
as appropriatechassis:
Start the engine to preheat for 10 minutes to check the coolant temperature, oil pressure and whether there is any leakage/leakage in the pipeline.
jacket:
Operate the legs, boom, pumping and stirring for 10-15 minutes to check whether the functions of each system are normal and sensitive, whether the lubricating oil of the hopper and conveying cylinder is normal, and whether there is oil leakage in each system. (it is necessary to open the drain valve at the bottom of the hydraulic tank to drain water before taking off the force, until the clear hydraulic oil flows out)
Other
● the parts that need key lubrication: chassis drive shaft, boom and support leg system pin shaft, rotary support.
● before the car needs to pump the system washing room for cleaning, and then add clean tap water.
02, agitator start inspection project
Oil inspection:
check and replace
as appropriatechassis: engine coolant, engine, gearbox, axle oil.
mount: hydraulic tank, reducer oil level is enough.
Security check:
check and adjust or lubricate
as appropriatechassis:
● operate and check: brake effect, clutch disengagement/coupling is normal.
● check: tire pressure, tire and shaft bolt fastening.
jacket:
Check whether the fixing bolts of the reducer, the bolts at the joint of the reducer and the tank body, and the bolts of the auxiliary frame are fastened and connected normally.
Inspection of hidden trouble:
check and adjust
as appropriatechassis:
Start the engine to preheat for 10 minutes to check the coolant temperature, oil pressure and whether there is any leakage/leakage in the pipeline.
jacket:
● operate the tank forward/reverse for 3-5 minutes to check whether the tank speed and response speed are normal and whether the hydraulic system is leaking oil.
● parts to be lubricated: small drive shaft, positioning device, supporting wheel, telescopic rotating mechanism, control mechanism.
Other
Check whether the rated pressure of air control box is normal and the standard is 4bar.
03, crane start inspection project
Oil inspection:
check and replace
as appropriatechassis: engine coolant, engine, gearbox, axle oil.
install: hydraulic tank, rotary and roll reduction oil level is sufficient.
Security check:
check and adjust or lubricate
as appropriatechassis:
● operate and check: brake effect, clutch disengagement/coupling is normal.
● check: tire pressure, tire bolts, shaft bolts, rotary support bolts (mounting) fastening.
jacket:
● check whether the boom, support leg, turret and pin shaft are cracked, loose or out and lubricated.
● check whether the main/pair of wire rope has broken, loose and other conditions.
Inspection of hidden trouble:
check and adjust
as appropriatechassis:
Start the engine to preheat for 10 minutes to check whether the coolant temperature, oil pressure is normal and whether there is leakage/leakage in the pipeline.
jacket:
Kick the operation of each organization to work for 10-15 minutes to check whether the system is normal and sensitive, there is no oil leakage, abnormal sound and other conditions.
Other
Parts to be lubricated: surface of boom, sliding block, pulley, wire rope, stop line roller, rotary support, small transmission shaft of oil pump set, chassis transmission shaft.
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